Used Lithium‑Ion Battery Recycling Market Size
Global Used Lithium‑Ion Battery Recycling Market size was USD 5.09 Billion Bn in 2024 and is projected to touch USD 5.67 Billion Bn in 2025 to USD 13.35 Billion Bn by 2033, exhibiting a CAGR of 11.3 % during the forecast period [2025‑2033].
The Global Used Lithium‑Ion Battery Recycling Market is expanding as recycled materials now represent over 25% of usable feedstock for battery manufacturers. In North America, domestic recycling is providing around 38% of battery raw‐material requirements, while Europe delivers 35%. Meanwhile, the US Used Lithium‑Ion Battery Recycling Market is growing steadily, contributing roughly 22% of global volumes, supported by 28% yearly growth in collection channels and increased OEM partnerships. Recovery efficiencies in this sector now routinely exceed 80%, with some processes reaching above 95%. Recycled content comprises up to 25% of feedstock in battery cell production. Additionally, public and private funding cover more than 28% of recycling capacity expansion, underscoring strong investor confidence. Unique direct-recycling methods that preserve cathode crystal structure are gaining traction, offering 40% faster turnaround and 65% reuse rates. Emerging economies are scaling collection rates from under 10% to over 24%, transforming global feedstock landscapes.
Key Findings
- Market Size: Valued at USD 5.09 Billion in 2024, projected to touch USD 5.67 Billion in 2025 and reach USD 13.35 Billion by 2033 at a CAGR of 11.3%.
- Growth Drivers: Over 45% of initial spent battery streams now channeled to certified recyclers; automotive accounts for 42% of recycled volumes.
- Trends: Recycled content makes up 15%–22% of feedstock in battery manufacturing; recovered metal yields average 80%–95%.
- Key Players: Umicore, Li-Cycle, GEM, Retriev Technologies, SungEel HiTech & more.
- Regional Insights: North America holds 38%, Europe 35%, Asia-Pacific 18%, Middle East & Africa 9% market share—growth across all regions.
- Challenges: 38% of recyclers report insufficient collection infrastructure, 22% face high compliance cost burdens.
- Industry Impact: Hydrometallurgical innovation now represents 33% of R&D, boosting cleanup efficiency by 18% and lowering plant setup costs by 22%.
- Recent Developments: Tier-1 firms achieved average 15%–22% improvements in metal recovery and processing throughput.
The Global Used Lithium‑Ion Battery Recycling Market is expanding as recycled materials now represent over 25% of usable feedstock for battery manufacturers. In North America, domestic recycling is providing around 38% of battery raw‐material requirements, while Europe delivers 35%. Meanwhile, the US Used Lithium‑Ion Battery Recycling Market is growing steadily, contributing roughly 22% of global volumes, supported by 28% yearly growth in collection channels and increased OEM partnerships.
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Used Lithium‑Ion Battery Recycling Market Trends
The used lithium‑ion battery recycling market is witnessing a surge in demand as over 45% of global consumers prioritize sustainable end-of-life solutions for electronic waste. With recycling participation rising by roughly 30% across developed economies, efforts toward circular economy frameworks are gaining momentum. Major automobile manufacturers report that 20%–25% of vehicle battery packs are now recovered through certified recycling programs. In parallel, industrial and marine sectors are adopting recycled battery components—comprising approximately 18% of all secondary battery raw materials. Additionally, 35% of electronics firms are partnering with recycling firms to integrate reclaimed materials into new battery manufacture. This shift is driven by government mandates, with nearly 40% of countries enforcing extended producer responsibility policies to ensure safe battery disposal and recovery. The net result: increasing volumes of recovered lithium, cobalt, nickel, and other critical metals—notably enabling recycled content to constitute 15%–22% of feedstock for battery producers.
Used Lithium‑Ion Battery Recycling Market Dynamics
Integration of Recycled Content in New Batteries
Battery manufacturers are targeting 25% recycled lithium and cobalt composition in new packs. This push reflects a broader 32% increase in partnerships with certified recyclers to secure sustainable supply chains
Increasing EV Fleet and Battery Waste
Rising EV registrations have led to 50% year over year growth in end of life battery availability. Over 28% of spent batteries are now diverted to regulated recycling streams, ensuring raw material recovery efficiency
RESTRAINTS
"High Regulatory Compliance Costs"
Compliance with hazardous waste handling rules can add 22%–27% to operational expenses. Smaller recyclers especially face hurdles as 19% of startups cite licensing delays as a barrier to entry.
CHALLENGE
"Collection Infrastructure Limitations"
Approximately 38% of recyclers report inadequate collection networks, limiting feedstock acquisition. In developing regions, collection efficiency remains at just 15%–18%, impeding recycling volumes.
Segmentation Analysis
The market is categorized by battery type and application. Type-based segmentation reveals distinct material recovery profiles: cobalt-rich batteries command higher residual value, while iron-phosphate batteries present unique logistical advantages due to simpler chemical composition. Application-wise, automotive batteries dominate at nearly 42% of recycling volumes, while industrial and electric power applications together account for roughly 35%, and marine systems represent 15%, reflecting diversification across end-use sectors.
By Type
- LiCoO₂ Battery: Recovery of cobalt and lithium from these batteries drives 28% of total recycled metal yield. Their prevalence in consumer electronics makes them the top source for secondary raw materials.
- NMC Battery: Contributing around 33% to total recycling tonnage, NMC packs are the most recycled in electric vehicles. Recovery rates for nickel and manganese approach 85%, making them a primary contributor to circular supply chains.
- LiFePO₄ Battery: These batteries, accounting for approximately 20% of volumes, are easier to process due to non-toxic chemistry. Recycled iron and phosphate are reintroduced at 60% efficiency into new applications, especially in stationary energy storage.
- Other: Including emerging chemistries and mixed formats (~19% of total). Though smaller, they offer diverse metal recovery profiles and are gaining focus for niche industrial applications with tailored recycling processes.
By Application
- Automotive: Represents the largest recycling segment at 42% share, driven by EV battery returns. Manufacturers now reclaim over 70% of battery metals from decommissioned vehicles, targeting minimal raw material imports.
- Marine: Accounts for roughly 15% of volumes, as marine electrification expands. Reclaim rates for lithium and cobalt from marine batteries exceed 65%, supporting sustainable maritime transitions.
- Industrial: With 20% share, industrial battery recycling benefits from uniform pack formats. Metals like nickel and iron are recovered at 80% efficiency, reinforcing supply to heavy-duty and backup power sectors.
- Electric Power: Approximately 15% of volumes relate to grid-scale and home energy storage. Recycled materials meet 55% of raw material needs for new stationary storage systems, reducing mineral import reliance.
Used Lithium‑Ion Battery Recycling Regional Outlook
The global landscape shows North America and Europe leading recycling infrastructure, while Asia‑Pacific is accelerating capacity expansion. North American recycler networks cover around 38% of collection zones, with Europe close behind at 35%, reinforcing regional leadership. Asia‑Pacific, starting at 18%, is expected to expand rapidly due to government incentives and manufacturing scale. The Middle East & Africa currently capture just 9% of global recycled volumes but are strengthening frameworks to nurture future growth.
North America
North America dominates with 38% of global recycling volumes, owing to robust collection channels and regulatory frameworks. Over 60% of EV battery producers operate regional recycling hubs, recovering more than 75% of lithium and nickel from spent packs. Industrial battery recycling has also seen 28% annual growth, driven by utility sector demand.
Europe
Europe holds about 35% of the global market, underpinned by strong producer responsibility policies. Recycling efficiency has reached 82%—among the highest globally. Recovered materials from industrial and automotive batteries supply around 30% of regional battery production needs.
Asia‑Pacific
Asia‑Pacific currently commands approximately 18% of market share. However, rapid expansion in manufacturing is boosting recycling volumes annually by 25%. National mandates in key economies have increased collection rates from 10% to 24%, aiding feedstock availability for battery cathode production.
Middle East & Africa)
With 9% market share, the region is emerging from a low base. Collection capabilities are limited, with only 12% of spent batteries entering formal recycling channels. Nevertheless, investments in infrastructure and regulations are expected to drive recovery rates up to 30% over the next few years.
LIST OF KEY Used Lithium‑Ion Battery Recycling Market COMPANIES
- Also featured among other key players: GEM
- Brunp Recycling (CATL)
- SungEel HiTech
- BATREC
- Retriev Technologies
- Tes‑Amm (Recupyl)
- Duesenfeld
- 4R Energy Corp
- OnTo Technology
- Fortum
- Glencore International
- Akkuser
- Accurec‑Recycling
- Neometals
- Taisen Recycling
- Tata Chemicals Limited
- Lithion Recycling
- USABC
- Ecobat
- Primobius
- Ganfeng Lithium
- Guangdong Guanghua Sci‑Tech
- Miracle Automation Engineering
- CAMEL
Top two companies by market share
- micore – holds approximately 18% of the global recycling volume Umicore leads the used lithium-ion battery recycling market with a dominant 18% global share. The company’s advanced smelting and hydrometallurgical technologies enable the efficient recovery of critical metals like cobalt, nickel, and lithium, with yields exceeding 90%. Its integrated closed-loop model allows for up to 25% of recovered materials to be reused in new battery production. Umicore’s robust European infrastructure and partnerships with major EV manufacturers have positioned it as a preferred recycler in both automotive and industrial segments.
- Li-Cycle – commands around 16% of total processed used lithium-ion batteries Li-Cycle has emerged as a key player in the lithium-ion battery recycling sector, accounting for 16% of total global processed volume. The company utilizes a proprietary low-emission, hydrometallurgical process that recovers over 95% of battery materials. Li-Cycle's North American hub-and-spoke model enables efficient collection and processing, supporting OEM and energy storage clients. With recent expansion into Europe and strong backing from strategic partners, the company is scaling operations to address growing battery waste across multiple sectors..
Investment Analysis and Opportunities
Investor interest is intensifying as over 45% of global investors designate battery metals recycling as a priority ESG target. Public‑private partnerships account for 28% of sector funding, primarily channeling resources into recycling plant expansions and R&D. Metal recovery yields—now averaging 80%, with some operations reaching 95%—have significantly improved investment returns. Regional incentives, particularly in Asia‑Pacific and Europe, contribute to 30% of project viability, unlocking new facilities. Battery manufacturers are committing to incorporate at least 20% recycled raw materials by volume, guaranteeing steady feedstock demand. Moreover, emerging markets in Latin America, which currently represent under 5% of recycled output, are attracting pilot projects backed by 12% growth capital. Overall, industry economics are transitioning from linear to circular, appealing to investors seeking sustainable yet commercially sound ventures.
New Products Development
Research on advanced recycling processes has accelerated: nearly 33% of all R&D initiatives now focus on lower‑temperature hydrometallurgical methods, reducing energy consumption by 18% compared to conventional processes. Innovations include proprietary chemical leaching techniques that achieve 82% cobalt recovery, while reducing waste by 25%. Additionally, 27% of recyclers are piloting direct‑recycling processes to retain cathode structure, cutting processing time by 40% and offering reusability rates above 65%. On the hardware front, modular recycling units are being deployed, with 22% lower setup costs and 30% faster commissioning. Furthermore, 35% of new plants are ISO‑certified for environmental management, enhancing market credibility. These product innovations not only improve yield efficiency but also lower operational expense and environmental impact, helping recycling firms meet rising quality expectations.
Recent Developments
- Umicore pilot advanced leaching process: Umicore increased cobalt recovery by 15% using a novel leaching method in pilot facilities, boosting material yield efficiency.
- Li‑Cycle expanded facility in North America: Electric bike and automotive battery recycling volumes rose by 22% following commissioning of a second module, increasing total throughput.
- SungEel HiTech signed sharing deal: An agreement enabling 30% of collected battery feedstock to be pre‑processed in external facilities, reducing logistics costs by 12%.
- GEM launched proprietary pre‑treatment system: Early tests show 20% reduction in material degradation during shredding, improving downstream metal purity.
- Retriev Technologies introduced mobile recycling units: Units capable of processing 18% of remote waste batteries were deployed, expanding reach in underserved areas.
Report Coverage
The report covers full analysis of applied battery chemistries, with NMC and LiCoO₂ accounting for approximately 61% of recycled volumes, and LiFePO₄ plus others making up the remaining 39%. It includes application-wise breakdown showing automotive at 42%, industrial at 20%, marine 15%, and electric power 15%. Regional split is detailed, highlighting North America (38%), Europe (35%), Asia‑Pacific (18%), and Middle East & Africa (9%). Over 70% of major recycling technologies are reviewed, including high-efficiency hydrometallurgy, mechanical separation, and direct recycling. The coverage extends to analysis of collection networks, regulatory factors affecting 55% of market participants, and forecasts of recycling volumes rising by more than 30% in emerging markets. The deliverable examines key players’ profiles, accounting for 50% of global capacity, and outlines investment datasets supporting 27% of ongoing facility expansions.
| Report Coverage | Report Details |
|---|---|
|
By Applications Covered |
Automotive,Marine,Industrial,Electric Power |
|
By Type Covered |
LiCoO2 Battery,NMC Battery,LiFePO4 Battery,Other |
|
No. of Pages Covered |
117 |
|
Forecast Period Covered |
2025 to 2033 |
|
Growth Rate Covered |
CAGR of 11.3% during the forecast period |
|
Value Projection Covered |
USD 13.35 Billion by 2033 |
|
Historical Data Available for |
2020 to 2023 |
|
Region Covered |
North America, Europe, Asia-Pacific, South America, Middle East, Africa |
|
Countries Covered |
U.S. ,Canada, Germany,U.K.,France, Japan , China , India, South Africa , Brazil |
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