Machine-tending Robots Market Size
The Global Machine-tending Robots market size was valued at USD 0.89 Billion in 2024, projected to reach USD 0.96 Billion in 2025, and anticipated to climb to nearly USD 1.04 Billion by 2026, before surging to USD 1.89 Billion by 2034. This remarkable expansion reflects a strong compound annual growth rate (CAGR) of 7.8% between 2025 and 2034, driven by the rapid adoption of robotics in manufacturing, precision machining, and automated material handling systems. The growing demand for production efficiency, cost optimization, and workplace safety is significantly fueling this upward trajectory in industrial robotics.
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In the US Machine-tending Robots Market, which leads the global landscape with a dominant regional share, growth is stimulated by automation across automotive, aerospace, and electronics manufacturing sectors. The integration of advanced AI-powered robotic systems in CNC machining, injection molding, and assembly lines is boosting productivity while addressing labor shortages. Rising investments in Industry 4.0 technologies and flexible robotic systems make the United States the most influential region for innovation and deployment of machine-tending robots worldwide.
Key Findings
- Market Size: The Machine-tending Robots market was valued at USD 0.96 Billion in 2025 and is projected to reach USD 1.89 Billion by 2034, reflecting significant expansion driven by automation demand.
- Growth Drivers: Around 60% of automotive plants, 45% of electronics factories, and 35% of aerospace manufacturers now deploy robotic machine-tending systems.
- Trends: Nearly 40% of new robots feature AI-driven vision, 30% are cobots, and 25% prioritize sustainable, energy-efficient design innovations.
- Key Players: Leading companies include FANUc, ABB, Bastian Solutions, SEPRO ROBOTIQUE, and Stäubli, shaping the competitive landscape with strong market presence.
- Regional Insights: North America leads with 38% share, Europe holds 27%, Asia-Pacific captures 28%, and Middle East & Africa contributes 7% of the global market.
- Challenges: Around 40% of SMEs face integration challenges, 30% struggle with skilled workforce shortages, and 20% cite high initial costs.
- Industry Impact: Automation adoption has improved productivity by 35%, reduced labor costs by 28%, and enhanced workplace safety levels by 40% globally.
- Recent Developments: 2024–2025 saw 25% growth in cobot launches, 20% increase in AI-enabled robots, and 15% rise in cleanroom tending solutions.
The machine-tending robots market is distinguished by its high efficiency in handling repetitive and hazardous tasks within manufacturing environments. These robots are increasingly replacing manual operations in CNC machines, presses, and molding units, offering consistent output with reduced downtime. With the global workforce shortage in skilled manufacturing roles, industries are deploying machine-tending robots to enhance operational continuity and reduce human error. Advancements in AI, machine vision, and collaborative robotics are enabling real-time adjustments and smarter production workflows. Additionally, the adoption of modular robotic arms provides scalability, making them suitable for both large enterprises and SMEs aiming for automation excellence.
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Machine-tending Robots Market Trends
The machine-tending robots market is experiencing transformative trends driven by increasing automation in high-precision industries. Approximately 65% of large manufacturing facilities have incorporated robotic machine-tending systems to optimize operational efficiency, while 40% of SMEs are accelerating adoption due to labor cost pressures. Integration of collaborative robots (cobots) has expanded by 35% in the last three years, enabling safer human-robot interaction and flexible production layouts. Around 50% of new robotic installations include machine vision systems, improving accuracy in loading and unloading tasks. Automotive and aerospace sectors lead adoption, with over 60% of machining operations in these industries now utilizing automated tending. The demand for robotic systems in CNC applications has risen by 28%, while injection and blow molding sectors have seen growth above 22%. Modular and AI-powered robots are gaining traction, with 30% of manufacturers adopting predictive maintenance features. Furthermore, global investment in robotics R&D has increased by 20% annually, supporting innovations such as adaptive grippers, IoT-enabled controllers, and cloud-based monitoring platforms. Collectively, these trends are reshaping industrial production, positioning machine-tending robots as critical enablers of smart manufacturing and Industry 4.0 ecosystems.
Machine-tending Robots Market Dynamics
The dynamics of the machine-tending robots market are defined by the balance between strong industrial automation demand, technological advancements, and challenges related to costs and integration. On one hand, the rising push toward operational efficiency and safety standards fuels adoption, while on the other, high initial costs and skill requirements act as barriers. Still, the continuous evolution of robotic AI and modular designs creates a highly competitive and opportunity-rich landscape.
Expansion of AI-driven robotic integration
Over 40% of manufacturers are adopting AI-enabled machine-tending robots to enhance productivity. Growing demand for precision machining, coupled with predictive maintenance and IoT integration, creates lucrative opportunities across automotive, aerospace, and electronics industries.
Rising demand for automated manufacturing systems
More than 55% of global manufacturers report increased dependency on robotic tending for CNC machines and presses. Factors such as labor shortages, need for workplace safety, and 24/7 production efficiency are driving higher adoption rates.
Market Restraints
"High initial investment and integration complexities"
Despite their benefits, machine-tending robots face restraints from significant upfront costs, which can account for up to 35% of total automation budgets in small factories. Integration challenges with legacy equipment also hinder faster adoption, with 25% of SMEs citing compatibility issues. Additionally, workforce retraining remains a critical barrier, as 30% of manufacturers struggle to upskill operators to manage robotic systems effectively.
Market Challenges
"Customization and maintenance difficulties"
Customizing machine-tending robots for specific applications, such as molding or stamping, presents a challenge for nearly 28% of end-users. Maintenance costs, accounting for about 15% of operational expenses annually, limit adoption in price-sensitive industries. Another challenge is the lack of universal standards, which complicates interoperability across manufacturing ecosystems, with 20% of companies reporting inefficiencies due to inconsistent robotic protocols.
Segmentation Analysis
The machine-tending robots market is segmented by type and application. By type, the categories include Cartesian robots, Articulated robots, and Gantry robots. Articulated robots dominate with approximately 45% market share, driven by their flexibility and multi-axis movement capabilities. Cartesian robots hold around 35% share, favored for their precision in CNC and molding industries, while Gantry robots capture 20% share with strong adoption in large-scale industrial processes. By application, CNC machining leads with 30% share, followed by injection molding at 25%, presses and stamping at 20%, blow molding at 10%, ASRS at 8%, and converting equipment with 7%. Other applications collectively account for 5%, showcasing diversified usage across industries. This segmentation highlights the growing importance of automation in industrial workflows, with demand led by CNC machining and molding sectors.
By Type
Cartesian Robots
Cartesian robots are widely used in CNC machining, offering high precision and linear movement along three axes. With 35% share, these robots are particularly effective in repetitive high-accuracy tasks across automotive and electronics industries.
Cartesian Robots accounted for USD 0.34 Billion in 2025, representing 35% of the market. This segment is expected to grow at a CAGR of 7.4% from 2025 to 2034, driven by demand in CNC, molding, and electronics applications.
Top 3 Major Dominant Countries in the Cartesian Robots Segment
- United States led the segment with USD 0.12 Billion in 2025, holding a 35% share, driven by precision CNC operations.
- Germany held USD 0.07 Billion in 2025, representing 20% share, supported by advanced industrial robotics integration.
- Japan accounted for USD 0.05 Billion in 2025, around 15% share, with demand in automotive production lines.
Articulated Robots
Articulated robots dominate with multi-axis flexibility, capturing 45% share of the market. They are extensively deployed in CNC machining, stamping, and molding, where dexterity and adaptability are crucial.
Articulated Robots accounted for USD 0.43 Billion in 2025, representing 45% of the total market. The segment is projected to grow at a CAGR of 8.1% from 2025 to 2034, driven by automotive, aerospace, and heavy machinery industries.
Top 3 Major Dominant Countries in the Articulated Robots Segment
- United States held USD 0.18 Billion in 2025, 42% share, led by adoption in aerospace and automotive industries.
- China accounted for USD 0.12 Billion in 2025, 28% share, with growth fueled by large-scale industrial automation.
- South Korea recorded USD 0.05 Billion in 2025, 12% share, driven by electronics and semiconductor manufacturing.
Gantry Robots
Gantry robots hold 20% share of the market and are essential in large-scale handling processes, including heavy machinery, packaging, and logistics.
Gantry Robots accounted for USD 0.19 Billion in 2025, representing 20% of the market. This segment is set to grow at a CAGR of 7.2% from 2025 to 2034, supported by demand in packaging, automotive, and heavy industry applications.
Top 3 Major Dominant Countries in the Gantry Robots Segment
- China led with USD 0.08 Billion in 2025, 40% share, due to large-scale industrial handling needs.
- United States accounted for USD 0.06 Billion in 2025, 32% share, driven by packaging and logistics sectors.
- India held USD 0.03 Billion in 2025, 15% share, reflecting growth in heavy manufacturing applications.
By Application
Injection Molding
Injection molding accounts for 25% of the machine-tending robots market, driven by the need for consistent precision and rapid cycle times. Robots in this segment reduce human error, improve workplace safety, and enable continuous operations across plastics and automotive components manufacturing.
Injection Molding robots accounted for USD 0.24 Billion in 2025, representing 25% of the total market. The segment is expected to grow at a CAGR of 8.0% from 2025 to 2034, fueled by high demand in packaging, automotive, and consumer electronics industries.
Top 3 Major Dominant Countries in the Injection Molding Segment
- United States led with USD 0.09 Billion in 2025, 37% share, driven by packaging and automotive plastics demand.
- China accounted for USD 0.07 Billion in 2025, 29% share, supported by consumer electronics and mass production.
- Germany held USD 0.04 Billion in 2025, 16% share, led by automotive plastics and industrial components.
Blow Molding
Blow molding contributes around 10% of the machine-tending robots market, where robots manage repetitive tasks in producing bottles and hollow plastic products. Adoption is growing in packaging and food industries to reduce waste and improve throughput.
Blow Molding robots accounted for USD 0.10 Billion in 2025, representing 10% of the total market. This segment is projected to grow at a CAGR of 7.6% from 2025 to 2034.
Top 3 Major Dominant Countries in the Blow Molding Segment
- China led with USD 0.04 Billion in 2025, 40% share, due to high packaging and bottle production volumes.
- United States accounted for USD 0.03 Billion in 2025, 30% share, supported by beverage and food industries.
- India recorded USD 0.02 Billion in 2025, 15% share, with rising consumer goods packaging demand.
CNC
CNC machining dominates applications with 30% share, representing the largest segment of machine-tending robots. These robots load and unload CNC machines, improving accuracy, uptime, and operator safety. Growing precision engineering and automotive production boost this segment’s demand.
CNC robots accounted for USD 0.29 Billion in 2025, representing 30% of the total market. This segment is projected to grow at a CAGR of 8.2% from 2025 to 2034.
Top 3 Major Dominant Countries in the CNC Segment
- United States led with USD 0.12 Billion in 2025, 41% share, driven by aerospace and automotive sectors.
- Germany accounted for USD 0.06 Billion in 2025, 20% share, with advanced precision machining demand.
- China held USD 0.05 Billion in 2025, 18% share, supported by large-scale industrial manufacturing.
ASRS (Automated Storage and Retrieval Systems)
ASRS applications account for about 8% share, where robots streamline material handling and storage processes. They are increasingly used in warehouses, logistics hubs, and e-commerce facilities to improve efficiency.
ASRS robots accounted for USD 0.08 Billion in 2025, representing 8% of the market. This segment is expected to grow at a CAGR of 7.5% from 2025 to 2034.
Top 3 Major Dominant Countries in the ASRS Segment
- United States led with USD 0.03 Billion in 2025, 38% share, supported by large logistics networks.
- Japan accounted for USD 0.02 Billion in 2025, 25% share, driven by e-commerce warehousing.
- China recorded USD 0.02 Billion in 2025, 20% share, fueled by online retail expansion.
Presses
Presses contribute around 12% share, with robots handling dangerous repetitive tasks in metal forming industries. They reduce risks and enable faster cycle times in industrial presses.
Presses robots accounted for USD 0.12 Billion in 2025, representing 12% of the market. The segment is expected to grow at a CAGR of 7.9% from 2025 to 2034.
Top 3 Major Dominant Countries in the Presses Segment
- Germany led with USD 0.05 Billion in 2025, 40% share, fueled by automotive manufacturing.
- United States accounted for USD 0.04 Billion in 2025, 30% share, supported by industrial presses.
- Japan recorded USD 0.02 Billion in 2025, 18% share, with demand in electronics and industrial goods.
Stamping Machines
Stamping machines represent 8% share, with robots ensuring accuracy and safety in high-speed stamping operations. Adoption is strong in electronics, packaging, and automotive component production.
Stamping robots accounted for USD 0.08 Billion in 2025, representing 8% of the market. This segment is projected to grow at a CAGR of 7.7% from 2025 to 2034.
Top 3 Major Dominant Countries in the Stamping Machines Segment
- China led with USD 0.03 Billion in 2025, 38% share, due to mass-scale stamping production.
- United States accounted for USD 0.02 Billion in 2025, 26% share, driven by automotive stamping demand.
- South Korea recorded USD 0.01 Billion in 2025, 15% share, with demand in electronics stamping.
Converting Equipment
Converting equipment applications account for 7% share, with robots supporting paper, film, and foil processing. They are vital in packaging industries, enhancing throughput and consistency.
Converting robots accounted for USD 0.07 Billion in 2025, representing 7% of the market. This segment is expected to grow at a CAGR of 7.4% from 2025 to 2034.
Top 3 Major Dominant Countries in the Converting Equipment Segment
- China led with USD 0.03 Billion in 2025, 42% share, supported by packaging growth.
- United States accounted for USD 0.02 Billion in 2025, 28% share, driven by consumer goods.
- India held USD 0.01 Billion in 2025, 12% share, fueled by flexible packaging adoption.
Others
The “Others” segment contributes 5% of the market, covering niche applications in healthcare, electronics, and food processing. Demand is rising for custom robotic solutions across emerging industries.
Others accounted for USD 0.05 Billion in 2025, representing 5% of the total market, with a CAGR of 7.3% projected from 2025 to 2034.
Top 3 Major Dominant Countries in the Others Segment
- United States led with USD 0.02 Billion in 2025, 38% share, driven by food and electronics industries.
- Germany accounted for USD 0.01 Billion in 2025, 22% share, with healthcare automation demand.
- Japan recorded USD 0.01 Billion in 2025, 18% share, due to electronics and precision industries.
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Machine-tending Robots Market Regional Outlook
The global Machine-tending Robots market was USD 0.89 Billion in 2024, projected to reach USD 0.96 Billion in 2025, and expected to touch USD 1.89 Billion by 2034, reflecting a CAGR of 7.8%. Regionally, North America holds 38%, Europe 27%, Asia-Pacific 28%, and Middle East & Africa 7%, highlighting global adoption across mature and emerging markets.
North America
North America dominates with 38% share, driven by the United States’ rapid automation adoption in CNC machining, aerospace, and automotive manufacturing. Canada and Mexico follow with significant investments in electronics and industrial robotics.
North America accounted for USD 0.36 Billion in 2025, representing 38% share of the global market. The region’s growth is powered by automotive plants, aerospace innovation, and labor cost optimization.
Top 3 Major Dominant Countries in North America
- United States led with USD 0.25 Billion in 2025, 69% share, driven by CNC and aerospace industries.
- Canada accounted for USD 0.06 Billion in 2025, 17% share, fueled by electronics and automation industries.
- Mexico held USD 0.05 Billion in 2025, 14% share, led by automotive production growth.
Europe
Europe holds 27% of the market, led by Germany, France, and Italy. High adoption of robotics in automotive, aerospace, and electronics industries drives demand across the region.
Europe accounted for USD 0.26 Billion in 2025, representing 27% share of the total market. Robotics in precision manufacturing and industrial automation are key growth drivers.
Top 3 Major Dominant Countries in Europe
- Germany led with USD 0.12 Billion in 2025, 46% share, driven by automotive and electronics industries.
- France accounted for USD 0.07 Billion in 2025, 27% share, supported by aerospace adoption.
- Italy held USD 0.04 Billion in 2025, 15% share, with demand in industrial automation.
Asia-Pacific
Asia-Pacific captures 28% share, reflecting rapid industrial growth in China, Japan, and India. Strong demand in automotive, electronics, and manufacturing sectors boosts market expansion.
Asia-Pacific accounted for USD 0.27 Billion in 2025, representing 28% share of the global market. Fleet modernization and SME adoption are major contributors to growth.
Top 3 Major Dominant Countries in Asia-Pacific
- China led with USD 0.14 Billion in 2025, 52% share, driven by industrial automation and mass production.
- Japan accounted for USD 0.07 Billion in 2025, 26% share, supported by precision electronics manufacturing.
- India recorded USD 0.04 Billion in 2025, 15% share, led by automotive and industrial adoption.
Middle East & Africa
MEA holds 7% share, with growth opportunities driven by adoption in UAE, Saudi Arabia, and South Africa. Robotics in logistics, automotive, and industrial manufacturing are rising steadily.
Middle East & Africa accounted for USD 0.07 Billion in 2025, representing 7% share. Industrial hubs are emerging in UAE and South Africa, fueling regional expansion.
Top 3 Major Dominant Countries in Middle East & Africa
- United Arab Emirates led with USD 0.03 Billion in 2025, 42% share, supported by logistics and manufacturing adoption.
- Saudi Arabia accounted for USD 0.02 Billion in 2025, 30% share, with investment in industrial automation.
- South Africa held USD 0.01 Billion in 2025, 14% share, led by automotive and mining industries.
LIST OF KEY Machine-tending Robots Market COMPANIES PROFILED
- Bastian Solutions
- FANUc
- ACE
- ABCO
- Alfa Robot
- Harmo Co., Ltd.
- Reis Robotics
- SEPRO ROBOTIQUE
- Star Automation Europe
- TecnoMatic Robots
- Wittmann
- APT
- Motoman
- ROBOTIQ
- Stäubli
- Teknodrom
- Innovation Tech
- NEUTEQ
Top 2 companies by market share
- FANUc — 18% global Machine-tending Robots market share
- ABB (Motoman/Yaskawa) — 15% global Machine-tending Robots market share
Investment Analysis and Opportunities
Investments in the machine-tending robots market are accelerating as industries recognize the benefits of automation, safety, and efficiency. Around 65% of manufacturing firms in developed economies have increased their automation budgets, with a significant portion allocated to robotic tending systems. Venture capital funding into robotics startups has risen by 25% year-on-year, focusing on collaborative robots designed for machine tending. Opportunities exist particularly in SMEs, where adoption is still below 40%, leaving room for growth through cost-efficient cobots. Additionally, governments in Asia-Pacific are offering subsidies for automation, encouraging more localized deployment. In North America, investment opportunities are emerging from the aerospace and automotive industries, which together account for nearly 45% of machine-tending robot demand. Europe is focusing on sustainability, investing in energy-efficient robotic systems, while MEA is attracting foreign investments to build automation-driven industrial hubs. Collectively, these opportunities highlight a robust trajectory of investment into the machine-tending robots market.
NEW PRODUCTS Development
New product development in the machine-tending robots market is being shaped by technological innovation, AI integration, and cobot deployment. More than 40% of new robots released in 2024–2025 incorporated AI-driven vision systems to improve accuracy in CNC and injection molding tasks. Collaborative robots, which account for nearly 30% of new product launches, are being designed for easy integration with existing machinery and user-friendly programming interfaces. Robotics companies are also focusing on modular solutions, enabling flexible deployment across multiple applications such as stamping, presses, and converting equipment. Safety enhancements are a major trend, with 25% of new robots featuring advanced collision detection and force-limiting technologies. In Asia-Pacific, manufacturers are developing cost-effective compact robots for SMEs, while in Europe, emphasis is on sustainable robots with reduced energy consumption. The integration of digital twins and IoT capabilities in new launches is further enabling predictive maintenance and real-time monitoring, making next-generation machine-tending robots smarter and more efficient.
Recent Developments
- In 2024, FANUc launched a high-speed articulated robot for CNC machine-tending, improving cycle times by 18% in industrial use cases.
- In 2024, ABB unveiled cobot-friendly tending solutions with simplified programming, raising SME adoption by 22% globally.
- In 2025, Bastian Solutions introduced AI-powered tending robots that achieved 30% accuracy improvement in injection molding applications.
- In 2025, SEPRO ROBOTIQUE partnered with automotive OEMs in Europe to deliver advanced machine-tending robots for stamping machines.
- In 2025, Stäubli released compact robots for cleanroom tending, gaining 20% penetration in semiconductor and electronics industries.
REPORT COVERAGE
The machine-tending robots market report provides an in-depth analysis of industry trends, segmentation, dynamics, regional insights, and key players. It covers type segmentation into Cartesian, Articulated, and Gantry robots, and application segmentation across CNC, injection molding, blow molding, stamping, presses, converting equipment, ASRS, and others. Regional analysis spans North America, Europe, Asia-Pacific, and Middle East & Africa, providing market size, share, and growth insights for each region. The report highlights the role of automation in improving productivity, reducing labor costs, and ensuring workplace safety. It also examines the competitive landscape, profiling leading companies such as FANUc, ABB, Bastian Solutions, SEPRO ROBOTIQUE, and Stäubli. Emerging trends such as collaborative robots, AI integration, digital twins, and predictive maintenance are analyzed in detail. The report emphasizes investment opportunities in SMEs, new product developments, and government support for automation adoption worldwide. This comprehensive coverage ensures stakeholders gain actionable insights to strategize for growth in the rapidly evolving machine-tending robots market.
| Report Coverage | Report Details |
|---|---|
|
By Applications Covered |
Injection Molding, Blow Molding, CNC, ASRS, Presses, Stamping machines, Converting equipment, Others |
|
By Type Covered |
Cartesian, Articulated, Gantry |
|
No. of Pages Covered |
108 |
|
Forecast Period Covered |
2025 to 2034 |
|
Growth Rate Covered |
CAGR of 7.8% during the forecast period |
|
Value Projection Covered |
USD 1.89 Billion by 2034 |
|
Historical Data Available for |
2020 to 2023 |
|
Region Covered |
North America, Europe, Asia-Pacific, South America, Middle East, Africa |
|
Countries Covered |
U.S. ,Canada, Germany,U.K.,France, Japan , China , India, South Africa , Brazil |
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