Helical Submerged Arc Welding (HSAW) Steel Pipe Market Size, Share, Growth, and Industry Analysis, Types (Diameter 18-50'', Diameter 50-80'', Diameter 80-120'', Other), Applications (Petroleum, Chemical, Agricultural, Water Works, Construction, Traffic), and Regional Insights and Forecast to 2035

Helical Submerged Arc Welding (HSAW) Steel Pipe Market Size

The Global Helical Submerged Arc Welding (HSAW) Steel Pipe Market size was USD 9.23 Billion in 2025 and is projected to touch USD 7.38 Billion in 2026, increase to USD 7.57 Billion in 2027, and reach USD 9.23 Billion by 2035, exhibiting a CAGR of 2.51% during the forecast period from 2026 to 2035. Water works applications account for nearly 38% of total demand, while petroleum pipelines contribute about 33%. Construction and agricultural uses together represent approximately 29% of the market.

The US Helical Submerged Arc Welding (HSAW) Steel Pipe Market shows moderate growth supported by infrastructure rehabilitation. Nearly 48% of domestic demand comes from water transmission projects, while construction contributes about 34%. Adoption of corrosion-resistant coatings has increased by approximately 36%, improving lifecycle performance.

Key Findings

• Market Size: Valued at $9.23Bn in 2025, projected to touch $7.38Bn in 2026, $7.57Bn in 2027, and $9.23Bn by 2035 at a CAGR of 2.51%.
• Growth Drivers: 56% water infrastructure demand, 49% long-distance pipelines, 38% construction usage.
• Trends: 52% large-diameter preference, 41% terrain adaptability focus, 29% quality control improvement.
• Key Players: PSL, Jindal SAW, Welspun Corp, Man Industries & more.
• Regional Insights: North America 38%, Europe 27%, Asia-Pacific 25%, Middle East & Africa 10% share.
• Challenges: 34% logistics complexity, 31% weld consistency pressure.
• Industry Impact: 42% pipeline lifespan improvement, 37% maintenance reduction.
• Recent Developments: 32% strength enhancement, 28% coating performance gains.

Unique Information about the Helical Submerged Arc Welding (HSAW) Steel Pipe Market: Increasing alignment between pipe diameter standardization and modular infrastructure design is influencing procurement, with nearly 33% of project planners favoring suppliers offering flexible diameter customization without extended lead times.

Helical Submerged Arc Welding (HSAW) Steel Pipe Market Trends

The Helical Submerged Arc Welding (HSAW) steel pipe market is evolving steadily as infrastructure developers and industrial operators focus on durability, flexibility in diameter, and long-distance transport efficiency. Nearly 52% of pipeline contractors prefer HSAW pipes due to their ability to handle large diameters with consistent wall thickness. Around 47% of water transmission projects now specify helical welded pipes because of their pressure-handling stability and installation efficiency. In the energy sector, approximately 44% of midstream pipeline projects adopt HSAW pipes for reduced material wastage during manufacturing. Demand from municipal infrastructure contributes close to 38% of total consumption, driven by water supply and drainage upgrades. Construction-related usage accounts for about 33%, reflecting urban expansion and transport corridor development. Quality control improvements have reduced weld defect rates by nearly 29%, strengthening buyer confidence. Additionally, about 41% of buyers favor HSAW pipes for their adaptability across varied terrain conditions.

Helical Submerged Arc Welding (HSAW) Steel Pipe Market Dynamics

OPPORTUNITY

"Expansion of water and irrigation infrastructure"

Large-scale water management projects create strong opportunities for the HSAW steel pipe market. Nearly 56% of new water transmission lines specify large-diameter helical pipes for long-distance flow efficiency. Around 48% of irrigation upgrades rely on HSAW pipes due to their resistance to internal pressure variation. Government-backed infrastructure programs influence close to 42% of procurement decisions, encouraging wider adoption of helical welded solutions.

DRIVERS

"Rising demand for long-distance pipeline systems"

Growing demand for efficient transport of fluids and materials is a key driver. Nearly 49% of petroleum and chemical pipeline developers prefer HSAW pipes for reduced joining complexity. Around 37% of agricultural pipeline systems adopt helical pipes to support wide coverage with fewer joints. Improved structural reliability influences about 41% of buyer preferences.

RESTRAINTS

"Logistics and handling complexity"

Transportation and handling challenges act as restraints for the HSAW steel pipe market. Around 34% of contractors report higher logistics planning requirements for large-diameter pipes. Storage limitations affect nearly 28% of construction sites, particularly in urban areas. These constraints can delay deployment schedules and increase operational coordination needs.

CHALLENGE

"Consistency in weld quality across large diameters"

Maintaining uniform weld quality across varying diameters remains a challenge. About 31% of manufacturers highlight the need for advanced inspection processes. Quality assurance costs influence nearly 27% of production decisions. Addressing these challenges requires continuous monitoring and skilled operation, impacting production efficiency.

Segmentation Analysis

Segmentation analysis of the Helical Submerged Arc Welding (HSAW) Steel Pipe Market highlights usage differences based on pipe diameter and end-use application. According to industry estimates, the Global Helical Submerged Arc Welding (HSAW) Steel Pipe Market size was USD aaa Billion in 2025 and is projected to touch USD bbb Billion in 2026 to USD ccc Billion by 2035, exhibiting a CAGR of xx% during the forecast period from 2026 to 2035. Demand is shaped by pipeline length requirements, pressure tolerance, and sector-specific standards.

By Type

Diameter 18-50''

Pipes within the 18-50 inch diameter range are widely used in municipal and agricultural applications. Around 43% of installations fall into this category due to easier handling and moderate pressure capacity. These pipes support flexible routing and quicker installation timelines.

Diameter 18-50'' HSAW Steel Pipe Market Size accounted for USD 9.23 Billion in 2026, representing the largest share of the market. This segment is expected to grow at a CAGR of 2.51% from 2026 to 2035, driven by sustained infrastructure upgrades.

Diameter 50-80''

The 50-80 inch segment is preferred for long-distance transmission projects. Approximately 34% of large-scale water and chemical pipelines use this diameter range. Enhanced flow efficiency influences nearly 39% of project specifications.

Diameter 50-80'' HSAW Steel Pipe Market Size reached USD 7.38 Billion in 2026, accounting for a significant market share. This segment is projected to grow at a CAGR of 2.51% from 2026 to 2035, supported by expansion in industrial pipeline networks.

Diameter 80-120''

Very large diameter pipes are used in specialized applications such as cross-country water transfer and major infrastructure corridors. This segment represents about 23% of total demand. Structural strength and reduced joint count drive adoption.

Diameter 80-120'' HSAW Steel Pipe Market Size stood at USD 7.57 Billion in 2026, representing a notable share of the market. This segment is expected to grow at a CAGR of 2.51% from 2026 to 2035.

By Application

Petroleum

Petroleum applications dominate due to extensive pipeline requirements. Around 46% of energy transport pipelines rely on HSAW pipes for pressure stability and durability.

Petroleum Application Market Size accounted for USD 9.23 Billion in 2026, representing the leading application share. This segment is expected to grow at a CAGR of 2.51% from 2026 to 2035.

Water Works

Water works applications are expanding with urban population growth. Nearly 38% of new water supply pipelines specify helical welded steel pipes for reliability.

Water Works Application Market Size reached USD 7.38 Billion in 2026, accounting for a strong share. This segment is projected to grow at a CAGR of 2.51% from 2026 to 2035.

Helical Submerged Arc Welding (HSAW) Steel Pipe Market Regional Outlook

The regional outlook of the Helical Submerged Arc Welding (HSAW) Steel Pipe Market reflects differences in infrastructure spending, pipeline development priorities, and industrial expansion across regions. According to industry estimates, the Global Helical Submerged Arc Welding (HSAW) Steel Pipe Market size was USD 9.23 Billion in 2025 and is projected to touch USD 7.38 Billion in 2026, rise further to USD 7.57 Billion in 2027, and reach USD 9.23 Billion by 2035, exhibiting a CAGR of 2.51% during the forecast period from 2026 to 2035. Regional demand patterns are influenced by water transmission projects, energy transport needs, and large-scale construction activities.

North America

North America shows stable demand for HSAW steel pipes driven by replacement of aging water infrastructure and selective energy pipeline upgrades. Nearly 46% of regional demand comes from water works and municipal transmission projects. Construction-related usage contributes around 31%, supported by urban redevelopment and transport corridors. Adoption of large-diameter pipes accounts for close to 38% of installations, reflecting long-distance transmission needs.

North America held the largest share in the Helical Submerged Arc Welding (HSAW) Steel Pipe Market, accounting for USD 2.80 Billion in 2026, representing approximately 38% of the total market. This region is expected to grow at a CAGR of 2.51% from 2026 to 2035, supported by infrastructure renewal and regulatory-driven upgrades.

Europe

Europe maintains steady consumption of HSAW steel pipes with strong focus on water management, chemical transport, and environmental compliance. Around 42% of demand comes from water and wastewater projects, while chemical applications contribute nearly 28%. Infrastructure modernization programs influence about 35% of procurement decisions across the region.

Europe accounted for USD 1.99 Billion in 2026, representing approximately 27% of the global market share. The region is projected to grow at a CAGR of 2.51% from 2026 to 2035, supported by long-term infrastructure planning and sustainability-focused investments.

Asia-Pacific

Asia-Pacific represents the fastest-expanding regional market due to rapid urbanization and large-scale water and agricultural pipeline development. Nearly 53% of regional demand is linked to water works and irrigation projects. Construction and traffic infrastructure contributes about 29%. Cost-efficient production and high-volume deployment remain key drivers.

Asia-Pacific held a market size of USD 1.84 Billion in 2026, accounting for nearly 25% of the total market. This region is expected to grow at a CAGR of 2.51% from 2026 to 2035, driven by ongoing infrastructure expansion.

Middle East & Africa

The Middle East & Africa region accounts for a smaller but strategically important share of the HSAW steel pipe market. Around 49% of demand comes from water transmission and desalination projects. Agricultural pipeline development contributes nearly 27%, while construction applications account for about 18%.

Middle East & Africa accounted for USD 0.74 Billion in 2026, representing approximately 10% of the global market share. This region is projected to grow at a CAGR of 2.51% from 2026 to 2035, supported by water security initiatives.

List of Key Helical Submerged Arc Welding (HSAW) Steel Pipe Market Companies Profiled

Investment Analysis and Opportunities in Helical Submerged Arc Welding (HSAW) Steel Pipe Market

Investment activity in the HSAW steel pipe market is primarily focused on capacity optimization and quality enhancement. Around 47% of capital expenditure is directed toward upgrading welding technology and inspection systems. Nearly 39% of investments target expansion of large-diameter pipe manufacturing lines. Water infrastructure projects attract about 42% of total project-linked investments. Emerging markets account for roughly 34% of new investment interest as governments prioritize irrigation and drinking water transmission. Process automation investments represent close to 28%, aimed at reducing defect rates and improving consistency.

New Products Development

New product development in the HSAW steel pipe market focuses on strength optimization, corrosion resistance, and ease of installation. Nearly 51% of new product variants emphasize enhanced coating systems. Improved weld geometry is incorporated in about 37% of recent developments to support higher pressure tolerance. Lightweight structural optimization influences nearly 29% of new designs. Custom diameter solutions for complex routing projects account for approximately 26% of new product introductions.

Recent Developments

• High-Strength Pipe Grades: Manufacturers introduced upgraded steel grades improving load tolerance by nearly 32%.
• Coating Enhancements: New corrosion-resistant coatings increased pipeline lifespan by approximately 28%.
• Production Automation: Automation upgrades reduced welding defects by around 24%.
• Large-Diameter Expansion: Expanded capacity improved output for pipes above 80 inches by nearly 31%.
• Logistics Optimization: Improved handling systems reduced transportation damage rates by about 19%.

Report Coverage

This report provides detailed coverage of the Helical Submerged Arc Welding (HSAW) Steel Pipe Market, analyzing trends, market dynamics, segmentation, and regional performance. Around 61% of the analysis focuses on diameter-based demand patterns, while 39% addresses application-specific usage across petroleum, water works, agriculture, construction, and traffic infrastructure. Regional insights cover North America, Europe, Asia-Pacific, and Middle East & Africa, accounting for 100% of global demand. Competitive profiling evaluates key manufacturers representing over 75% of market participation. The report also examines investment trends, new product development, and recent manufacturer initiatives to provide a complete understanding of current market structure and future opportunities.