Fully Automatic Knitting Machine Market Size
Global Fully Automatic Knitting Machine Market size was USD 1.313 Billion in 2024 and is projected to touch USD 1.344 Billion in 2025 to USD 1.588 Billion by 2033, exhibiting a CAGR of 2.4% during the forecast period [2025-2033]. With a growing demand for intelligent automation and seamless knitwear production, the market is rapidly transitioning towards energy-efficient, IoT-enabled, and pattern-flexible systems that enhance productivity and design capability.
The US Fully Automatic Knitting Machine Market is witnessing a significant shift, contributing nearly 14% of global share. Approximately 42% of U.S.-based textile manufacturers have adopted or plan to adopt automated knitting systems by 2026, responding to increased customization and sustainability preferences.
Key Findings
- Market Size: Valued at USD 1.313 Billion in 2024, projected to touch USD 1.344 Billion in 2025 to USD 1.588 Billion by 2033 at a CAGR of 2.4%.
- Growth Drivers: Over 41% demand from sportswear, 36% growth in smart textile factories, 28% shift to circular knitting.
- Trends: 32% increase in AI-enabled machines, 27% rise in compact modular models, 21% boost in IoT integration.
- Key Players: Terrot, Santoni, Santec, Tayu, Wellmade & more.
- Regional Insights: Asia-Pacific leads with 48%, Europe 22%, North America 18%, Middle East & Africa 12% market share.
- Challenges: 26% energy consumption barriers, 19% skill gaps in operating smart systems, 22% initial investment hurdles.
- Industry Impact: 31% boost in textile automation, 18% reduction in waste, 24% improvement in design efficiency.
- Recent Developments: 20% higher efficiency models, 28% pattern flexibility upgrades, 23% downtime reduction innovations.
The Fully Automatic Knitting Machine Market is witnessing significant innovation with over 35% of companies investing in digital transformation. Hybrid machine designs, recyclable yarn compatibility, and seamless production features are redefining operational capabilities. With 48% dominance in Asia-Pacific and growing penetration in North America and Europe, the market is strategically shifting toward intelligent systems that support sustainability and real-time production monitoring. Companies are aligning R&D efforts to respond to rising customization needs and volatile fashion cycles with short lead times.
![]()
Fully Automatic Knitting Machine Market Trends
The Fully Automatic Knitting Machine Market is experiencing a significant transformation driven by increased automation and a push for high-efficiency textile production. Approximately 64% of textile manufacturing facilities worldwide have adopted or plan to adopt fully automatic knitting technologies, highlighting a sharp move away from manual or semi-automated alternatives. In Asia-Pacific, which leads global textile output, nearly 71% of large-scale textile units have integrated fully automatic knitting machines into their production lines. The demand for precision in knitwear has also surged, with over 58% of garment manufacturers reporting a direct improvement in fabric consistency using automatic systems. Moreover, 46% of industry players cite reductions in production error margins by more than 35% following automation. Key features such as yarn tension control, stitch length optimization, and programmable pattern modules are now standard in over 62% of newly installed machines. Sustainability is also becoming a decisive factor, with 49% of manufacturers preferring machines that reduce material wastage by more than 25%. This trend toward automation, quality improvement, and efficiency enhancement is reshaping global competition in textile manufacturing while driving demand for Fully Automatic Knitting Machines across diverse industrial sectors, particularly within economies focusing on rapid industrial textile output.
Fully Automatic Knitting Machine Market Dynamics
DRIVERS
"Rise in Smart Manufacturing Adoption"
The growing integration of smart factory solutions is a primary driver of the Fully Automatic Knitting Machine Market. Over 68% of textile manufacturers in industrial hubs are incorporating IoT-based automation, enabling real-time monitoring and predictive maintenance of knitting machines. This technological leap has reduced machine downtime by over 30% and increased output speed by approximately 45%, further enhancing production capabilities. Automation also boosts operational efficiency, which has led to a 52% reduction in labor dependency for repetitive tasks in knitwear production lines, making it a cost-effective solution for modern manufacturing.
OPPORTUNITY
"Expansion in Eco-Friendly Textile Production"
The demand for eco-friendly apparel has unlocked new growth avenues for the Fully Automatic Knitting Machine Market. Around 57% of sustainable fashion brands now rely on automated knitting technologies to optimize yarn use and reduce fabric waste by up to 40%. Additionally, nearly 61% of green-certified textile manufacturers are actively upgrading to machines that align with reduced energy consumption metrics. The shift toward sustainability has encouraged 48% of manufacturers to invest in machines supporting biodegradable or recycled fibers, which is reinforcing long-term adoption and opening up profitable environmental textile niches.
RESTRAINTS
"High Initial Investment Costs"
Despite the operational benefits, high capital costs remain a considerable restraint for small and medium textile enterprises. Approximately 53% of SMEs in the sector cite affordability as a primary barrier, limiting their ability to shift from traditional or semi-automatic setups. The average machine installation and training expenses account for nearly 22% of an SME’s annual equipment budget. Furthermore, 38% of new entrants in the market delay automation plans due to financial limitations, especially in regions where government subsidies for smart manufacturing are still minimal or inconsistent.
CHALLENGE
"Skilled Workforce Shortage"
As the Fully Automatic Knitting Machine Market advances technologically, the shortage of technically skilled operators poses a significant challenge. Around 47% of textile units report difficulty in recruiting machine programmers or maintenance technicians. Training programs for these machines are adopted by only 29% of industry stakeholders, which creates operational inefficiencies. Moreover, 42% of machine malfunctions or underutilization cases are attributed to improper handling due to a lack of operator expertise. Bridging this skill gap remains crucial to sustaining productivity and ensuring long-term ROI on automated knitting systems.
Segmentation Analysis
The Fully Automatic Knitting Machine Market is segmented by type and application, offering valuable insights into operational trends and deployment scope. In terms of type, Flat Knitting Machines and Circular Machines dominate global sales, each catering to different textile use cases. Approximately 54% of market demand is driven by Flat Knitting Machines, especially in regions with high demand for patterned garments. Meanwhile, Circular Machines account for around 46% and are highly preferred for bulk fabric production due to their high-speed capabilities. By application, the Textile Industry absorbs the largest share at about 61%, followed by the Garment Industry with a strong 39% share. This segmentation reflects the industry's inclination toward scale-based manufacturing as well as design-specific customization needs in final garment production. The Wound Healing Care demand for consistent and automated knitwear output further drives diversification in both segments.
By Type
- Flat Knitting Machine: Flat Knitting Machines represent about 54% of the Fully Automatic Knitting Machine Market. These machines are widely used for the production of detailed patterns and 3D knitwear structures. Approximately 63% of designers working with customized or technical knitwear opt for flat-bed systems due to their flexibility and accuracy. More than 48% of knitwear manufacturers in Europe rely on this technology for small-batch production and advanced texture control, which aligns with the rising trend of personalized clothing and wearable Wound Healing Care textile applications.
- Circular Machine: Circular Machines account for nearly 46% of the market share. They are widely preferred in high-volume production units across Asia and Latin America, where approximately 67% of textile mills use circular configurations for producing t-shirts, activewear, and hosiery. Known for speed and efficiency, circular machines improve output rate by up to 38% over flat knitting counterparts. About 52% of users cite lower yarn wastage and quicker setup times as key advantages, making them ideal for economies of scale and fast-fashion operations with Wound Healing Care emphasis.
By Application
- Textile Industry: The Textile Industry dominates application usage, commanding approximately 61% of the Fully Automatic Knitting Machine Market. Over 66% of industrial textile mills use these machines for mass-producing knitted fabrics, especially in upholstery, home textiles, and automotive textiles. Wound Healing Care applications within technical textiles—such as compressive wear and bioengineered fabrics—are also rapidly increasing, with 43% of smart textile producers investing in automated systems for precise control. These machines contribute to a 31% rise in production speed and improve batch repeatability by 27%.
- Garment Industry: The Garment Industry comprises around 39% of the application segment, leveraging Fully Automatic Knitting Machines for ready-to-wear, functional, and fashion-forward apparel. Approximately 58% of garment manufacturers adopting automation have reported a 35% reduction in labor cost and a 29% improvement in consistency across multiple product lines. In regions like North America and Western Europe, nearly 46% of knitwear fashion brands rely on automatic machines to meet fast-fashion turnaround times and maintain quality in high-mix, low-volume production with Wound Healing Care integration.
Regional Outlook
![]()
The Fully Automatic Knitting Machine market shows diverse growth patterns across key global regions, reflecting variations in textile manufacturing demand, automation adoption, and industrial modernization. North America and Europe are increasingly adopting advanced knitting machinery to reduce labor dependency and enhance production efficiency. Meanwhile, Asia-Pacific continues to dominate in manufacturing capacity, especially due to strong textile exports and favorable economic zones. The Middle East & Africa is showing emerging demand with government-led industrial diversification initiatives. Strategic investments, increased R&D activities, and shifting production bases are playing significant roles in shaping regional competitiveness within the Fully Automatic Knitting Machine market.
North America
North America’s Fully Automatic Knitting Machine market accounts for approximately 18% of global share, driven by rapid automation in textile facilities. The U.S. contributes nearly 14% alone, supported by rising demand for customized apparel, sustainable production, and smart knitting technologies. Canada adds around 3%, leveraging its growing sports and leisurewear segment. The regional focus on reducing energy consumption and operational cost per unit output is fueling investments in advanced machinery. Leading textile factories in the U.S. are integrating robotics and software-based control systems to boost productivity and product diversity. The regional growth is further boosted by the reshoring trend in apparel manufacturing.
Europe
Europe holds close to 22% share in the Fully Automatic Knitting Machine market, with Germany, Italy, and France leading adoption. Germany alone contributes nearly 9%, being home to key technology suppliers and an innovation-driven textile sector. Italy accounts for around 7%, known for its fashion-forward industry that depends on seamless knitting and high-speed machinery. The demand is also high in the UK and Spain, together comprising another 5% of regional share. European manufacturers are increasingly replacing semi-automatic systems with fully automatic solutions to maintain quality consistency, precision, and sustainability across production lines. Energy-efficient machines with real-time monitoring are gaining preference.
Asia-Pacific
Asia-Pacific dominates the Fully Automatic Knitting Machine market with over 48% of the global share. China leads with nearly 28%, followed by India at 9% and Japan at 6%. The region benefits from large-scale textile manufacturing hubs, competitive labor, and high-speed export demand. Southeast Asian countries like Vietnam, Bangladesh, and Indonesia collectively contribute 5%, as global apparel brands continue to shift sourcing from traditional regions to cost-effective zones. Asia-Pacific is a stronghold for both manufacturers and consumers of knitting machinery, with local players rapidly adopting newer technologies to serve domestic as well as international clients with fast turnaround times and low defect rates.
Middle East & Africa
The Middle East & Africa currently holds about 12% share in the global Fully Automatic Knitting Machine market. The UAE and Saudi Arabia together contribute around 6%, driven by expanding textile industrial zones and diversification away from oil dependency. South Africa adds nearly 3%, showing consistent adoption for local fashion and sportswear manufacturing. Egypt, Morocco, and other North African countries collectively account for 3% market share, primarily due to favorable trade agreements and regional export ambitions. Governments are encouraging foreign investment in textile sectors, creating demand for technologically advanced, fully automated knitting solutions. The region is poised for steady growth with infrastructure and capacity building initiatives.
List of Key Fully Automatic Knitting Machine Companies Profiled
- Terrot
- Santoni
- Santec
- Tayu
- Wellmade
- Orizio
- Hang Xing
- Hengyi
- Hongji
- Taifan
- Sanda
- Unitex
- Nan Sing Machinery
- Jiunn Long
- Welltex
- Fukuhama
- Wellknit
Top Companies with Highest Market Share
- Terrot: Holds 15% of the market share
- Santoni: Holds 12% of the market share
Investment Analysis and Opportunities
Investments in the Fully Automatic Knitting Machine market are increasing steadily with nearly 38% of textile companies globally allocating funds to upgrade machinery between 2023 and 2024. Over 27% of stakeholders are focusing on smart automation and AI-integrated knitting systems. Capital is being directed toward digital twin technology, predictive maintenance features, and energy-efficient systems. Around 21% of investments have shifted toward sustainable production solutions, especially circular knitting technologies. Furthermore, over 34% of companies are actively investing in operator training and system integration, with Asia-Pacific capturing the highest portion of new project rollouts. As the demand for fast fashion and technical textiles increases, investment in high-speed, fault-detection-enabled machines is becoming a strategic priority for manufacturers worldwide.
New Products Development
Product innovation in the Fully Automatic Knitting Machine market has surged, with over 29% of companies introducing multi-feed knitting heads and variable stitch density features in 2023. Around 32% of machines launched in 2024 include IoT-based predictive maintenance systems. Hybrid machines with dual-cylinder configurations have seen a rise of 18% in development activities. Furthermore, 24% of newly introduced models support real-time data integration with ERP and MES systems. Sustainability-led innovation is also growing, with nearly 20% of companies introducing machines compatible with biodegradable and recycled yarns. The trend of compact, modular knitting machines designed for small production batches grew by 16%, responding to the rising demand for personalized clothing and on-demand production.
Recent Developments
- Terrot In early 2024, Terrot launched a new circular knitting machine with 20% higher production efficiency and enhanced smart control interfaces designed for seamless apparel manufacturing.
- Santoni In 2023, Santoni introduced a hybrid model capable of both single and double jersey production, reducing operational downtime by nearly 28% and enhancing pattern flexibility.
- Santec In Q3 2024, Santec integrated AI-driven fault detection into their machines, improving machine uptime by approximately 19% and reducing error rates in complex patterns.
- Tayu Tayu rolled out an eco-friendly machine line in late 2023, designed to work with recycled fibers, capturing nearly 6% of green textile production setups globally.
- Wellmade In 2024, Wellmade announced a collaborative development with robotics firms to automate yarn changeovers, reducing idle time by 23% and improving throughput.
Report Coverage of Fully Automatic Knitting Machine market
The Fully Automatic Knitting Machine market report offers in-depth insights into global demand trends, machine configurations, end-user industries, and regional performance. Covering over 18 companies, the study examines market segmentation by knitting type (weft, warp), automation level, and output capacity. Approximately 36% of the report emphasizes technology integration trends such as AI, IoT, and edge computing. Over 27% of the data covers manufacturing process optimizations and sustainability parameters. The report includes breakdowns by application such as fashionwear, sportswear, medical textiles, and industrial fabrics, which collectively represent 100% of end-use adoption. More than 22% of the report content focuses on Asia-Pacific growth dynamics, while North America and Europe insights represent 18% and 22% respectively. Competitive analysis, SWOT reviews, and user preference studies provide strategic direction for manufacturers and investors alike.
| Report Coverage | Report Details |
|---|---|
|
By Applications Covered |
Textile Industry,Garment Industry |
|
By Type Covered |
Flat Knitting Machine,Circular Machine |
|
No. of Pages Covered |
114 |
|
Forecast Period Covered |
2025 to 2033 |
|
Growth Rate Covered |
CAGR of 2.4% during the forecast period |
|
Value Projection Covered |
USD 1.588 Billion by 2033 |
|
Historical Data Available for |
2020 to 2023 |
|
Region Covered |
North America, Europe, Asia-Pacific, South America, Middle East, Africa |
|
Countries Covered |
U.S. ,Canada, Germany,U.K.,France, Japan , China , India, South Africa , Brazil |
Download FREE Sample Report