ERW Tubes Market Size, Share, Growth, and Industry Analysis, By Types (Outside Diameter, < 1 Inch, Outside Diameter, 1-3 Inches, Outside Diameter, 3-5 Inches, Outside Diameter, 5-8 Inches, Outside Diameter, 8-10 Inches, Outside Diameter, ?10 Inches) , Applications (Water Supply and Drainage Systems, Oil & Gas Industries, Building & Construction, Others) and Regional Insights and Forecast to 2033

ERW tubes market Size

The global ERW tubes market was valued at USD 733.59 million in 2024 and is projected to reach USD 780.54 million in 2025, expanding to USD 1,282.13 million by 2033 at a CAGR of 6.4% from 2025 to 2033.

The US ERW tubes market is set for growth due to increasing demand in the construction, automotive, and energy industries. Infrastructure development and the rising need for durable, cost-effective piping solutions further drive market expansion.

The Electric Resistance Welded (ERW) tubes market is expanding rapidly, driven by increasing demand in industries such as automotive, construction, oil & gas, and infrastructure. ERW tubes account for approximately 60% of the total welded pipe market, reflecting their widespread use.

The preference for ERW tubes is growing due to their cost-effectiveness, high strength, and superior performance in structural applications. In the automotive sector, ERW tubes contribute to over 35% of total tubing applications, helping manufacturers achieve lightweight vehicle designs. The ongoing urbanization and industrialization trends worldwide are fueling a surge in demand, with Asia-Pacific contributing to nearly 50% of global ERW tube consumption.

ERW Tubes Market Trends

The ERW tubes market is evolving with key trends shaping its future. The automotive sector has witnessed a 25% increase in ERW tube usage over the last five years, primarily due to the demand for high-strength, lightweight materials in vehicle structures. The rising production of electric vehicles (EVs) is further propelling the adoption of ERW tubes, with the EV industry consuming nearly 15% more ERW tubing annually.

The construction sector remains a dominant consumer, with infrastructure projects accounting for 40% of total ERW tube applications. Governments worldwide are investing heavily in urban development projects, leading to an estimated 30% rise in demand for ERW tubes in structural frameworks. Additionally, ERW tubes have seen a 20% growth in demand from the renewable energy sector, especially in solar panel mounting systems and wind turbine structures.

In the oil & gas industry, ERW tubes represent over 55% of the total pipeline infrastructure, as companies seek cost-efficient solutions for transporting oil and gas. The market has seen a 22% increase in demand for ERW line pipes due to rising global energy consumption. Asia-Pacific continues to dominate the ERW tube production landscape, accounting for over 60% of global manufacturing, with China alone contributing nearly 45%.

ERW Tubes Market Dynamics

DRIVER

"Rising Demand for Infrastructure Development"

Infrastructure projects contribute to over 50% of global ERW tube consumption. The rapid urbanization in emerging economies has led to a 35% increase in demand for ERW tubes in high-rise buildings, bridges, and transportation networks. In India alone, government-led infrastructure investments have driven a 40% rise in ERW tube usage for construction applications. The oil & gas sector has also seen a 30% increase in pipeline installations, further boosting demand.

RESTRAINT

"Volatility in Steel Prices"

Raw material costs, especially steel, impact ERW tube production, with prices fluctuating by nearly 25% annually. The global steel supply chain disruptions have resulted in a 20% increase in production costs, leading to price volatility. Additionally, stringent environmental regulations have contributed to a 15% rise in compliance costs, affecting profit margins for manufacturers.

OPPORTUNITY

"Expansion in the Renewable Energy Sector"

The renewable energy industry has driven a 30% surge in ERW tube demand, particularly for solar and wind energy applications. Solar power infrastructure alone accounts for nearly 18% of ERW tube usage, with projections indicating a 25% increase in the coming years. Government incentives for green energy projects have accelerated ERW tube adoption by over 20%, creating lucrative opportunities for manufacturers.

CHALLENGE

"Competition from Seamless Tubes"

Seamless tubes continue to pose a challenge, capturing nearly 35% of the industrial tubing market due to their high-pressure resistance. In the oil & gas sector, seamless pipes hold a 45% market share, impacting ERW tube sales. Additionally, the demand for alternative materials like composite pipes has grown by 20%, presenting further competition. The need for continuous technological upgrades has led to a 10% increase in R&D expenditures for ERW tube manufacturers.By focusing on innovation, cost reduction, and expanding into new applications, ERW tube manufacturers can overcome these challenges and capitalize on the growing global demand.

Segmentation Analysis

The ERW tubes market is segmented based on type and application, catering to diverse industry demands. Each segment has a unique growth trajectory, with varying levels of adoption across different industries. The market demand for ERW tubes is increasing by 35% annually in infrastructure and oil & gas applications, with different size categories playing specific roles in industry applications.

By Type

• Outside Diameter < 1 Inch: ERW tubes with an outside diameter of less than 1 inch are primarily used in automotive and precision applications, contributing to over 22% of total automotive tubing demand. The demand for these tubes has increased by 18% in the last five years due to advancements in fuel-efficient vehicles. Their usage in industrial heat exchangers has grown by 14%, enhancing performance in fluid transfer applications.
• Outside Diameter 1-3 Inches: Tubes in the 1-3 inch category represent 28% of total ERW tube consumption. The building and construction sector accounts for nearly 40% of the demand for these tubes, particularly in scaffolding and lightweight steel structures. In furniture manufacturing, their adoption has grown by 16%, supporting durable yet lightweight designs.
• Outside Diameter 3-5 Inches: ERW tubes with diameters between 3-5 inches account for 32% of the market share in structural applications. Industrial machinery manufacturing has seen a 21% rise in the use of these tubes, while the agricultural equipment sector has increased its reliance on them by 19% due to their strength and load-bearing capabilities.
• Outside Diameter 5-8 Inches: This segment makes up 26% of the total market, with applications in oil & gas pipeline construction seeing a 30% rise in demand. These tubes are widely used in high-pressure fluid transportation, with pipeline applications growing by 25% annually.
• Outside Diameter 8-10 Inches: ERW tubes in the 8-10 inch category represent 18% of total consumption. Wind energy projects have contributed to a 22% increase in demand, as these tubes are integral to constructing turbine support structures. The demand for ERW tubes in bridge and highway infrastructure has grown by 27%, highlighting their role in large-scale construction.
• Outside Diameter ≥10 Inches: Large-diameter ERW tubes (≥10 inches) account for 12% of the market. The oil and gas sector dominates this segment, utilizing 75% of these tubes for pipeline projects. Offshore drilling structures have seen a 33% increase in ERW tube usage, as manufacturers seek high-strength materials for deep-sea operations.

By Application

• Water Supply and Drainage Systems: The water supply and drainage systems sector holds 28% of the total ERW tube market share. Municipal infrastructure projects have driven a 36% increase in demand for corrosion-resistant tubes. Urban expansion and modernization projects have contributed to a 31% rise in the adoption of ERW tubes in sanitation and wastewater treatment facilities.
• Oil & Gas Industries: Oil & gas applications account for nearly 55% of total ERW tube consumption. The demand for ERW line pipes has increased by 42% over the past five years due to expanding pipeline networks. Offshore drilling operations have seen a 30% rise in ERW tube usage, as they provide cost-effective solutions for oil and gas transport.
• Building & Construction: The construction industry represents 40% of the market, with demand for structural ERW tubes increasing by 38% annually. Steel framework applications have witnessed a 33% growth in usage, driven by urbanization and government infrastructure investments.
• Others (Automotive, Renewable Energy, Industrial Machinery): The automotive industry has seen a 27% increase in the use of ERW tubes for vehicle chassis and safety structures. Renewable energy applications have contributed to a 22% growth in demand, particularly in wind turbine installations. The industrial machinery sector has recorded a 19% rise in the use of ERW tubes for mechanical components and production equipment.

ERW Tubes Regional Outlook

The ERW tubes market varies across different regions based on industrial activity, infrastructure projects, and economic trends. Asia-Pacific dominates the market, accounting for 60% of total production and consumption. North America and Europe contribute 25% and 20%, respectively, with the Middle East & Africa growing at a steady rate of 15% annually.

North America

North America holds 25% of the ERW tubes market share, with the United States accounting for nearly 85% of the regional demand. The oil & gas sector drives over 50% of ERW tube consumption in North America, with pipeline projects increasing by 29% annually. The construction sector has also recorded a 22% rise in demand, supported by urban expansion.

Europe

Europe accounts for 20% of the global ERW tubes market. Germany, France, and the UK contribute 70% of the regional consumption. Renewable energy projects have led to a 33% increase in ERW tube adoption, particularly in offshore wind farms. The automotive industry has seen a 28% rise in demand for ERW tubes, driven by the shift toward lightweight vehicle structures.

Asia-Pacific

Asia-Pacific dominates the ERW tubes market, with 60% of global production and consumption concentrated in this region. China alone accounts for 45% of the market, followed by India at 25% and Japan at 18%. The construction sector has driven a 40% increase in demand, while the oil & gas industry has seen a 35% rise in ERW tube usage. The region’s industrial manufacturing sector has contributed to a 30% growth in the market.

Middle East & Africa

The Middle East & Africa hold 15% of the global ERW tubes market share. The oil & gas sector drives over 70% of the regional demand, with pipeline projects increasing by 35% annually. Infrastructure investments have led to a 25% rise in ERW tube consumption for building and construction applications. Additionally, the demand for ERW tubes in water supply systems has grown by 20%, as governments invest in improving municipal infrastructure.

LIST OF KEY ERW Tubes Market COMPANIES PROFILED

• Nippon Steel & Sumitomo Metal Corporation
• EVRAZ
• Salzgitter Mannesmann Line Pipe
• TMK IPSCO
• Tata Tubes
• Wheatland Tube
• U.S. Steel Tubular Products
• Pearlite Steel
• Sunny Steel
• AMERICAN Cast Iron Pipe Company
• Hall Longmore
• Prime Tube
• Piyush
• Shalco Industries
• PTC Alliance
• Surani Steel
• Jotindra Steel & Tubes

Top Two Companies with Highest Market Share

• Nippon Steel & Sumitomo Metal Corporation – Holds approximately 15% of the global ERW tubes market share. The company has seen a 22% increase in ERW tube production, driven by growing demand in infrastructure and automotive industries.

• EVRAZ – Commands around 12% of the global market. EVRAZ has expanded its production capacity by 18% to meet the rising demand for ERW tubes in oil & gas pipeline projects.

Investment Analysis and Opportunities

The ERW tubes market has seen a 35% rise in global investments due to increasing demand in construction, oil & gas, and automotive sectors. Infrastructure projects account for nearly 40% of total investments in the market, with emerging economies contributing to 60% of new funding.

Automotive manufacturers have increased their investment in lightweight ERW tubes by 28%, driven by demand for fuel efficiency and electric vehicle (EV) production. Meanwhile, the oil & gas sector has expanded its ERW tube investments by 33%, focusing on high-strength pipeline solutions.

Investments in advanced manufacturing technologies, such as automated welding processes, have grown by 27%, improving efficiency and reducing production costs. Additionally, sustainable and corrosion-resistant ERW tube production has increased by 24%, aligning with global sustainability goals.

With government-backed infrastructure projects rising by 38%, ERW tube manufacturers are capitalizing on increased public sector investments. Research and development (R&D) funding in the market has grown by 21%, fostering innovation in high-performance ERW tube materials.

New Product Development

Manufacturers have introduced 45% more high-strength ERW tubes in response to growing demand for durable and lightweight materials. Automotive companies have adopted 30% more ERW tubes in chassis, exhaust, and safety structures to enhance vehicle performance.

Construction applications of newly developed ERW tubes have surged by 34%, particularly in high-rise buildings and bridges. Advanced corrosion-resistant coatings have increased ERW tube lifespan by 29%, making them more suitable for harsh environments.

Oil & gas pipeline manufacturers have developed 33% stronger ERW tubes, improving resistance to high-pressure conditions. The use of precision welding technology in ERW tube production has risen by 26%, enhancing dimensional accuracy and durability.

Eco-friendly ERW tubes, made from sustainable steel materials, have grown by 22% in production, aligning with the global push for lower carbon emissions. High-frequency welded ERW tubes now account for 37% of new product innovations, improving performance across various industries.

Recent Developments by Manufacturers in ERW Tubes Market 

In 2023, global ERW tube production capacity increased by 32%, driven by expansions in Asia-Pacific and North America. Manufacturers enhanced automation in their production lines, reducing defects by 25% and improving output efficiency.

Sustainable production methods have been adopted by 40% of ERW tube manufacturers, reducing emissions and improving energy efficiency. The adoption of digital monitoring systems in ERW tube plants has grown by 27%, optimizing quality control.

The automotive sector increased its ERW tube procurement by 30% in 2023, with electric vehicle (EV) manufacturers driving 18% of that growth. Oil & gas companies expanded ERW tube usage by 35%, particularly in offshore and deep-sea drilling projects.

In 2024, manufacturers announced a 28% increase in ERW tube exports, with Asia-Pacific leading 55% of global shipments. Innovations in ultra-high-strength ERW tubes have surged by 31%, catering to aerospace and defense industries.

REPORT COVERAGE of ERW Tubes Market

The ERW tubes market report includes an in-depth analysis of production trends, applications, and technological advancements. The market's overall growth is influenced by a 38% rise in demand for high-strength materials and a 35% increase in infrastructure spending.

The report details key segments, with construction accounting for 40% of market applications, oil & gas at 55%, and automotive at 27%. Regional insights highlight Asia-Pacific as the leading market, contributing 60% of global ERW tube consumption.

Technological advancements, such as high-frequency welding, have improved ERW tube performance by 29%, while sustainability initiatives have reduced production waste by 25%. The competitive landscape features top players expanding capacity by 22% annually, securing market dominance.

The report further highlights an 18% increase in ERW tube adoption in renewable energy projects and a 26% growth in water supply infrastructure applications. With global trade in ERW tubes expanding by 31%, the market outlook remains strong, driven by continued industrialization and infrastructure investment.