EPS Coolers Market Size
The Global EPS Coolers Market size was USD 438.37 Million in 2024 and is projected to reach USD 455.6 Million in 2025, USD 473.5 Million in 2026, and further expand to USD 644.54 Million by 2034, exhibiting a growth rate of 3.93% during the forecast period 2025–2034. With food and beverage accounting for 40% demand, pharmaceuticals 25%, and logistics 15%, the market reflects consistent growth supported by cold chain expansion and consumer lifestyle changes.
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The US EPS Coolers Market is experiencing rapid growth, driven by pharmaceutical packaging which accounts for nearly 30% share, food shipments covering 38%, and outdoor and recreational uses representing 20%. In addition, sustainability-focused coolers have witnessed 18% higher adoption across states, while retail promotions and e-commerce delivery networks contribute around 12% of overall demand, positioning the US as a leading market in North America.
Key Findings
- Market Size: USD 438.37 Million (2024), USD 455.6 Million (2025), USD 644.54 Million (2034), 3.93% growth forecasted.
- Growth Drivers: 40% food demand, 25% pharmaceutical shipments, 20% logistics, 15% retail promotions fueling rising adoption across industries.
- Trends: 35% eco-friendly cooler adoption, 28% lightweight design innovation, 20% reusable packaging, 17% digital temperature tracking integration driving product upgrades.
- Key Players: Sonoco ThermoSafe, Cold Chain Technologies, Cellofoam, Intelsius, Tempack & more.
- Regional Insights: North America leads with 35% share, driven by pharmaceuticals and food logistics. Europe holds 27%, supported by strict safety standards. Asia-Pacific accounts for 30%, fueled by seafood and e-commerce growth. Middle East & Africa captures 8%, with rising pharmaceutical imports and packaged food demand strengthening adoption.
- Challenges: 40% raw material volatility, 35% recycling issues, 22% disposal restrictions, 18% eco-shift, 15% single-use packaging regulation pressure.
- Industry Impact: 40% demand from food, 30% from pharma, 20% from logistics, 10% from retail promotions reshaping value chain dynamics.
- Recent Developments: 35% recyclable solutions, 30% lightweight models, 20% sensor-integrated packaging, 15% digital tracking adoption reshaping EPS cooler market outlook.
The EPS Coolers Market is uniquely positioned as a critical enabler of global food and pharmaceutical logistics. With over 40% reliance on food packaging and 25% on healthcare supply chains, it ensures temperature-sensitive protection and freshness. Rising eco-friendly innovation is transforming nearly 35% of cooler production, while digital tracking is gaining 17% traction. Combined with strong logistics adoption at 20%, the market reflects its vital role in supply chain resilience and sustainability worldwide.
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EPS Coolers Market Trends
The EPS coolers market is witnessing rapid growth due to increasing demand across multiple industries such as food, beverages, pharmaceuticals, and outdoor activities. More than 40% of EPS coolers are utilized in food and beverage storage, as the material ensures thermal insulation and lightweight handling. Pharmaceutical applications hold around 25% of the total share, as EPS is widely used for vaccine transport and temperature-sensitive drugs. Outdoor and recreational activities account for nearly 20% of demand, with consumer preference rising for lightweight and affordable coolers. Furthermore, about 15% of demand is driven by logistics and cold chain distribution, where EPS offers durability and moisture resistance. In terms of regional demand, North America contributes over 35% of consumption due to the strong presence of packaged food and pharmaceutical distribution, while Europe represents nearly 28% due to strict regulations for safe food transport. Asia-Pacific is emerging as a high-growth region with over 30% share, driven by rising packaged food consumption and expanding e-commerce delivery networks. The Middle East and Africa hold around 7%, primarily supported by import-based pharmaceutical logistics. Increasing awareness of recyclability has led to nearly 22% growth in eco-friendly EPS cooler solutions, making sustainability a critical trend in the market.
EPS Coolers Market Dynamics
Expansion in Pharmaceutical Cold Chain
Over 25% of EPS coolers are utilized in pharmaceutical logistics, with more than 30% of vaccines and biologics depending on insulated packaging for safe transport. Around 40% of healthcare supply networks prefer EPS solutions for reliable cold storage, while 18% of producers are now shifting toward recyclable EPS formats. This growing adoption reflects strong opportunities for innovation and expansion in the global pharmaceutical distribution sector.
Rising Demand in Food and Beverage Industry
Over 40% of EPS cooler consumption comes from the food and beverage industry, with nearly 32% used for seafood and perishable meats. Packaged food products account for about 28% of demand, while e-commerce grocery delivery adds another 20% to overall adoption. The lightweight, durable, and cost-effective features of EPS coolers continue to drive strong demand, especially in regions where ready-to-eat and frozen foods are gaining popularity.
RESTRAINTS
"Environmental Concerns and Recycling Limitations"
Nearly 35% of consumers perceive EPS as environmentally challenging due to its low recycling efficiency, while about 22% of municipalities enforce restrictions on disposal. Around 18% of companies are adopting biodegradable packaging alternatives, and 15% of policies focus on reducing single-use plastics. These sustainability concerns act as restraints on market adoption, compelling manufacturers to invest in recyclable EPS technologies and eco-friendly design solutions.
CHALLENGE
"Volatility in Raw Material Costs"
Approximately 40% of EPS production costs are tied to petroleum-based raw materials, making the industry highly sensitive to global oil price fluctuations. Nearly 25% of manufacturers report margin pressure during cost surges, while 20% experience supply chain instability. Smaller producers, accounting for about 12% of the market, face competitive challenges against larger firms with stronger purchasing power. This volatility continues to challenge profitability and long-term stability in the EPS cooler market.
Segmentation Analysis
The Global EPS Coolers Market size was USD 438.37 Million in 2024 and is projected to reach USD 455.6 Million in 2025, advancing to USD 644.54 Million by 2034, growing at a CAGR of 3.93% during the forecast period. By type, Promotional EPS Coolers accounted for a significant share, with revenue of USD 252.6 Million in 2025, representing 55.4% of the market, and are expected to expand at a CAGR of 3.7%. Thick Wall EPS Coolers generated USD 203.0 Million in 2025, holding a 44.6% share and projected to grow at a CAGR of 4.1%. By application, Ship Medicines contributed USD 168.5 Million in 2025 with a 37.0% share and CAGR of 4.2%, Ship Reagents accounted for USD 114.7 Million in 2025 with a 25.2% share and CAGR of 3.8%, Ship Food represented USD 132.3 Million in 2025 with a 29.0% share and CAGR of 3.6%, while Other applications stood at USD 40.1 Million in 2025 with an 8.8% share and CAGR of 3.4%.
By Type
Promotional EPS Coolers
Promotional EPS coolers are widely adopted for marketing campaigns, retail giveaways, and consumer promotions due to their lightweight, cost-effective, and customizable design. These products are favored by beverage brands and food chains for increasing consumer reach and brand recognition. Over 50% of promotional EPS coolers are used in events and retail promotions, with strong adoption across North America and Asia-Pacific.
Promotional EPS Coolers held the largest share in the EPS Coolers market, accounting for USD 252.6 Million in 2025, representing 55.4% of the total market. This segment is expected to grow at a CAGR of 3.7% from 2025 to 2034, driven by rising consumer goods marketing campaigns, expanding e-commerce packaging, and increased retail promotions.
Top 3 Major Dominant Countries in the Promotional EPS Coolers Segment
- United States led the Promotional EPS Coolers segment with a market size of USD 72.8 Million in 2025, holding a 28.8% share and expected to grow at a CAGR of 3.6% due to strong FMCG promotional activities and events.
- China followed with a market size of USD 62.9 Million in 2025, capturing a 24.9% share and projected to expand at a CAGR of 3.9% owing to mass retail promotions and e-commerce growth.
- Germany accounted for USD 35.1 Million in 2025, representing a 13.9% share and anticipated to grow at a CAGR of 3.4% driven by beverage industry promotions and branded marketing campaigns.
Thick Wall EPS Coolers
Thick wall EPS coolers are preferred for heavy-duty applications requiring enhanced insulation and durability, such as seafood storage, meat packaging, pharmaceuticals, and long-distance cold chain logistics. With over 40% share in industrial applications, these coolers provide higher protection and temperature retention, making them suitable for sensitive goods and global exports.
Thick Wall EPS Coolers generated USD 203.0 Million in 2025, holding 44.6% of the total market. This segment is projected to grow at a CAGR of 4.1% from 2025 to 2034, driven by increasing demand in seafood exports, pharmaceutical cold chain logistics, and perishable food shipments.
Top 3 Major Dominant Countries in the Thick Wall EPS Coolers Segment
- Japan led the Thick Wall EPS Coolers segment with a market size of USD 48.7 Million in 2025, holding a 24.0% share and expected to grow at a CAGR of 4.0% due to high seafood consumption and pharmaceutical exports.
- India followed with USD 42.1 Million in 2025, capturing a 20.7% share and expanding at a CAGR of 4.3% driven by seafood exports and rising pharmaceutical cold chain investments.
- Brazil accounted for USD 31.6 Million in 2025, representing a 15.6% share and forecasted to grow at a CAGR of 4.2% due to increasing demand for meat exports and perishable shipments.
By Application
Ship Medicines
Ship Medicines is one of the largest applications of EPS coolers, as over 35% of global pharmaceutical products require temperature-sensitive packaging. EPS coolers provide reliable thermal protection during transit, ensuring product stability. They are extensively used for vaccines, biologics, and specialty drugs in cold chain logistics.
Ship Medicines held the largest share in the EPS Coolers market, accounting for USD 168.5 Million in 2025, representing 37.0% of the total market. This segment is expected to grow at a CAGR of 4.2% from 2025 to 2034, driven by increasing pharmaceutical exports, vaccine distribution, and rising global healthcare demands.
Top 3 Major Dominant Countries in the Ship Medicines Segment
- United States led the Ship Medicines segment with a market size of USD 51.4 Million in 2025, holding a 30.5% share and projected to grow at a CAGR of 4.1% due to strong healthcare infrastructure and global exports.
- India followed with USD 46.2 Million in 2025, capturing a 27.4% share and expected to grow at a CAGR of 4.4% owing to rising vaccine and generics exports.
- Germany accounted for USD 28.6 Million in 2025, representing a 17.0% share and expanding at a CAGR of 4.0% due to advanced pharmaceutical distribution networks.
Ship Reagents
EPS coolers play a vital role in transporting laboratory reagents, research samples, and chemicals that require temperature stability. This application ensures safe handling of sensitive materials during clinical trials, diagnostics, and biotech R&D processes, accounting for over 25% of the segment demand.
Ship Reagents accounted for USD 114.7 Million in 2025, representing 25.2% of the EPS Coolers market. The segment is forecasted to grow at a CAGR of 3.8% from 2025 to 2034, supported by rising biotech research, diagnostic activities, and global clinical trial expansion.
Top 3 Major Dominant Countries in the Ship Reagents Segment
- United States led the Ship Reagents segment with a market size of USD 38.5 Million in 2025, holding a 33.6% share and expected to grow at a CAGR of 3.7% due to its advanced biotech and clinical trial infrastructure.
- China followed with USD 32.1 Million in 2025, capturing a 28.0% share and growing at a CAGR of 3.9% driven by rising investments in biotech research.
- United Kingdom accounted for USD 18.9 Million in 2025, representing a 16.5% share and expanding at a CAGR of 3.6% due to strong pharmaceutical research and laboratory reagent demand.
Ship Food
Ship Food is a growing application of EPS coolers, holding around 29% of the market share. These coolers are widely used in seafood exports, frozen meat shipments, and ready-to-eat packaged foods. Their insulating properties ensure freshness and minimize spoilage during long-distance transport.
Ship Food contributed USD 132.3 Million in 2025, accounting for 29.0% of the EPS Coolers market. This segment is expected to grow at a CAGR of 3.6% from 2025 to 2034, driven by rising seafood exports, e-commerce food delivery, and increasing frozen food demand worldwide.
Top 3 Major Dominant Countries in the Ship Food Segment
- China led the Ship Food segment with a market size of USD 41.6 Million in 2025, holding a 31.4% share and projected to grow at a CAGR of 3.5% due to strong seafood exports.
- Norway followed with USD 34.2 Million in 2025, capturing a 25.8% share and expected to grow at a CAGR of 3.7% due to dominance in salmon exports.
- United States accounted for USD 26.9 Million in 2025, representing a 20.3% share and expanding at a CAGR of 3.6% due to growth in frozen meat shipments and packaged food distribution.
Other
The "Other" application segment includes EPS cooler usage in recreational activities, camping, events, and specialized industrial transport. This segment, although smaller in scale, shows steady adoption, representing about 9% of the overall market, supported by rising leisure activities and niche industrial applications.
Other applications generated USD 40.1 Million in 2025, holding 8.8% of the EPS Coolers market. This segment is anticipated to grow at a CAGR of 3.4% from 2025 to 2034, driven by increasing outdoor leisure usage, retail promotions, and specialty packaging needs.
Top 3 Major Dominant Countries in the Other Segment
- Australia led the Other segment with a market size of USD 12.5 Million in 2025, holding a 31.2% share and expected to grow at a CAGR of 3.5% due to strong outdoor recreation demand.
- United States followed with USD 11.3 Million in 2025, capturing a 28.1% share and growing at a CAGR of 3.3% due to camping and recreational activities.
- Canada accounted for USD 8.4 Million in 2025, representing a 20.9% share and expanding at a CAGR of 3.2% driven by rising demand in events and outdoor leisure markets.
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EPS Coolers Market Regional Outlook
The Global EPS Coolers Market was valued at USD 438.37 Million in 2024 and is projected to touch USD 455.6 Million in 2025, further expanding to USD 644.54 Million by 2034, registering a CAGR of 3.93% between 2025 and 2034. Regionally, North America accounted for 35% of the market in 2025, Europe held 27%, Asia-Pacific represented 30%, and Middle East & Africa captured 8%. Together these regions cover the entire global share, reflecting strong yet diverse demand patterns driven by pharmaceuticals, food shipments, logistics, and consumer usage.
North America
North America represents one of the most advanced markets for EPS coolers, driven by the dominance of pharmaceuticals, seafood shipments, and outdoor recreational use. The region benefits from extensive cold chain logistics, with over 40% of EPS coolers utilized for food and beverage transport. Pharmaceuticals contribute nearly 28% of regional usage, supported by vaccine and specialty drug distribution. In addition, around 20% of demand stems from camping, leisure, and promotional activities where lightweight and affordable coolers are preferred.
North America held the largest share in the EPS Coolers Market, accounting for USD 159.5 Million in 2025, representing 35% of the total market. This growth is supported by advanced logistics, strong pharmaceutical demand, and rising food exports.
North America - Major Dominant Countries in the EPS Coolers Market
- United States led North America with a market size of USD 102.7 Million in 2025, holding a 64.3% share due to strong pharmaceutical exports and frozen food demand.
- Canada followed with USD 34.6 Million in 2025, capturing 21.7% share driven by seafood exports and outdoor recreational product usage.
- Mexico recorded USD 22.2 Million in 2025, representing 13.9% share supported by growing packaged food and beverage industries.
Europe
Europe has a mature EPS coolers market supported by strict food safety standards, pharmaceutical regulations, and sustainability initiatives. Nearly 38% of EPS coolers in Europe are used for perishable food storage, especially seafood and dairy. Pharmaceutical applications account for 30% of the demand, reflecting the region’s advanced healthcare distribution network. Recreational and retail promotional uses contribute around 18%, while logistics and e-commerce food shipments make up the remaining share.
Europe accounted for USD 123.0 Million in 2025, representing 27% of the global EPS Coolers Market, driven by food exports, pharmaceutical logistics, and increasing demand for eco-friendly EPS solutions.
Europe - Major Dominant Countries in the EPS Coolers Market
- Germany led Europe with a market size of USD 39.4 Million in 2025, holding a 32.0% share due to pharmaceutical exports and food packaging strength.
- France followed with USD 31.7 Million in 2025, capturing 25.8% share driven by frozen food exports and strong retail demand.
- United Kingdom recorded USD 27.3 Million in 2025, representing 22.2% share supported by cold chain distribution and healthcare logistics.
Asia-Pacific
Asia-Pacific is emerging as the fastest-growing EPS coolers market, driven by seafood exports, rising packaged food consumption, and expanding pharmaceutical distribution. Around 42% of EPS coolers in the region are used for food applications, especially seafood and meat exports. Pharmaceuticals contribute 26%, supported by expanding cold chain infrastructure. Promotional and retail uses represent 20%, while logistics and e-commerce packaging account for the rest of the demand, reflecting robust growth in consumer markets.
Asia-Pacific represented USD 136.7 Million in 2025, capturing 30% of the global EPS Coolers Market, fueled by seafood exports, growing pharmaceutical supply chains, and the rapid expansion of e-commerce grocery delivery.
Asia-Pacific - Major Dominant Countries in the EPS Coolers Market
- China led Asia-Pacific with a market size of USD 51.9 Million in 2025, holding a 38.0% share due to seafood exports and packaged food demand.
- Japan followed with USD 42.4 Million in 2025, capturing 31.0% share driven by seafood consumption and healthcare distribution.
- India recorded USD 28.5 Million in 2025, representing 20.8% share supported by pharmaceutical exports and frozen food logistics.
Middle East & Africa
Middle East & Africa holds a smaller but steadily growing market share in EPS coolers, supported by rising pharmaceutical imports, seafood trade, and food preservation needs. Nearly 40% of demand in the region comes from pharmaceuticals, given the heavy reliance on imports. Food and beverage shipments account for 35%, while logistics and retail promotional use make up about 20%. The growing trend of urbanization and healthcare expansion is steadily improving demand in this region.
Middle East & Africa accounted for USD 36.5 Million in 2025, representing 8% of the global EPS Coolers Market, supported by pharmaceutical logistics, frozen food imports, and increasing retail packaging demand.
Middle East & Africa - Major Dominant Countries in the EPS Coolers Market
- Saudi Arabia led the region with a market size of USD 12.7 Million in 2025, holding a 34.8% share due to pharmaceutical imports and strong food preservation demand.
- South Africa followed with USD 11.2 Million in 2025, capturing 30.7% share supported by seafood trade and retail promotions.
- United Arab Emirates recorded USD 8.9 Million in 2025, representing 24.3% share driven by logistics and healthcare expansion.
List of Key EPS Coolers Market Companies Profiled
- Sonoco ThermoSafe
- Magna Manufacturing
- LIFOAM Industries
- Cellofoam
- Moulded Foams
- Airlite
- Cold Chain Technologies
- Intelsius
- SKK
- ACH Foam Technologies, Inc.
- Styropack
- Therapak
- WOXIN
- GINT
- Tempack
- Gailen
Top Companies with Highest Market Share
- Sonoco ThermoSafe: Holds 14% share in the EPS Coolers market, supported by strong pharmaceutical packaging and global distribution network.
- Cold Chain Technologies: Accounts for 12% share, driven by growing demand in healthcare and food cold chain applications worldwide.
Investment Analysis and Opportunities in EPS Coolers Market
Investments in the EPS Coolers Market are witnessing steady expansion, with around 40% of companies focusing on strengthening supply chain efficiency and sustainable packaging formats. Nearly 32% of manufacturers are directing funds toward recyclable EPS development to comply with environmental standards. Approximately 28% of investments are concentrated in automation and production capacity expansion, aiming to meet the growing food and pharmaceutical logistics demand. Additionally, 20% of firms are collaborating with logistics companies for innovative last-mile cold chain solutions. Opportunities remain high across Asia-Pacific, which accounts for 30% of investments, followed by North America at 27% and Europe at 25%. This allocation highlights the shifting focus toward regions with strong cold chain infrastructure and rising e-commerce packaging requirements.
New Products Development
New product development is reshaping the EPS Coolers Market as nearly 35% of companies are launching eco-friendly, recyclable EPS cooler solutions. Around 30% of manufacturers are introducing lightweight yet durable cooler designs to enhance cost-efficiency in logistics. Roughly 22% of new product innovations target the pharmaceutical sector with advanced insulation properties for sensitive drug storage and transport. Additionally, 18% of players are developing EPS coolers with reusable packaging options for food and beverages, while 15% are integrating digital temperature monitoring features into their cooler systems. These product advancements demonstrate the industry’s strategic focus on sustainability, durability, and technological integration.
Recent Developments
- Sonoco ThermoSafe: Expanded its EPS cooler product line in 2024 by introducing 100% recyclable designs, capturing nearly 12% adoption growth across pharmaceutical logistics networks.
- Cold Chain Technologies: Launched advanced EPS cooler solutions in 2024 with enhanced insulation efficiency, increasing its customer base by 10% in the healthcare and food packaging sectors.
- Tempack: Developed lightweight EPS cooler boxes in 2024, reducing logistics weight by 8% and gaining strong traction in e-commerce food delivery applications.
- Intelsius: Introduced EPS coolers with integrated thermal sensors in 2024, leading to a 15% increase in adoption for clinical trials and diagnostic reagent shipments.
- Cellofoam: Expanded its EPS production capacity by 20% in 2024 to meet the growing regional demand in North America, specifically for seafood exports and packaged food logistics.
Report Coverage
The EPS Coolers Market report provides in-depth coverage of growth trends, key drivers, restraints, challenges, and emerging opportunities. The report highlights a SWOT analysis to identify the competitive landscape. Strengths include EPS’s lightweight design, affordability, and thermal insulation, which account for over 40% of its adoption in food and beverage applications. Weaknesses are centered on recyclability issues, with nearly 35% of consumers perceiving EPS as unsustainable. Opportunities lie in the pharmaceutical sector, which contributes over 25% of market demand, alongside the 30% growth potential of e-commerce food delivery requiring insulated packaging. Threats include rising raw material costs, which affect nearly 40% of overall production expenses, and increasing environmental regulations that influence 22% of market operations. The analysis also covers regional performance, with North America holding 35% of the global share, Europe 27%, Asia-Pacific 30%, and Middle East & Africa 8%. Additionally, the report examines the competitive positioning of major players, showing that top companies control nearly 26% of the market, while smaller firms dominate localized supply. This comprehensive coverage ensures stakeholders have access to strategic insights for decision-making and investment planning.
| Report Coverage | Report Details |
|---|---|
|
By Applications Covered |
Ship medicines, Ship reagents, Ship food, Other |
|
By Type Covered |
Promotional EPS Coolers, Thick Wall EPS Coolers |
|
No. of Pages Covered |
116 |
|
Forecast Period Covered |
2025 to 2034 |
|
Growth Rate Covered |
CAGR of 3.93% during the forecast period |
|
Value Projection Covered |
USD 644.54 Million by 2034 |
|
Historical Data Available for |
2020 to 2023 |
|
Region Covered |
North America, Europe, Asia-Pacific, South America, Middle East, Africa |
|
Countries Covered |
U.S. ,Canada, Germany,U.K.,France, Japan , China , India, South Africa , Brazil |
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