Aerospace Screws Market Size, Share, Growth, and Industry Analysis, By Types (Titanium, Steel, Aluminum, Compound Material), By Applications (Aircraft, Fighter, UAV, Helicopter, Others) , and Regional Insights and Forecast to 2034

Aerospace Screws Market Size

The Global Aerospace Screws Market size was USD 1.36 billion in 2024 and is projected to touch USD 1.45 billion in 2025, USD 1.55 billion in 2026, and USD 2.57 billion by 2034, exhibiting a 6.55% growth during the forecast period [2025-2034]. Titanium screws represent 35% of the overall demand, stainless steel holds 28%, while aluminum fasteners account for 22%. Composite-compatible screws are gaining 15% share, reflecting the shift towards lightweight materials in aircraft assembly.

The US Aerospace Screws Market demonstrates strong growth potential, contributing nearly 67% of North America’s 40% regional share. Defense projects represent 45% of total consumption, while commercial aviation accounts for 42%. Maintenance, repair, and overhaul activities contribute 13%, showing consistent replacement demand. Titanium screws dominate with 38% usage, while steel captures 29%. The US industry benefits from strong OEM production and advanced supply chains, with nearly 25% higher adoption of fatigue-resistant screws compared to conventional options.

Key Findings

• Market Size: USD 1.36 billion (2024), USD 1.45 billion (2025), USD 2.57 billion (2034), 6.55% growth rate during forecast period.
• Growth Drivers: Titanium holds 35% share, defense projects 45%, commercial aviation 42%, MRO 13%, composite screws rising 15%, lightweight fasteners growing 25%.
• Trends: North America 40%, Europe 32%, Asia-Pacific 20%, Middle East & Africa 8%, titanium adoption 35%, hybrid fasteners 30%, smart solutions 12%.
• Key Players: M.S. Aerospace, Precision Castparts Corp., LISI AEROSPACE, Stanley Engineered Fastening, Howmet Fastening Systems & more.
• Regional Insights: North America leads the Aerospace Screws Market with 40% share, driven by OEM and defense demand. Europe holds 32% supported by strong manufacturing bases. Asia-Pacific accounts for 20% with rapid fleet expansion. Middle East & Africa contributes 8% through defense procurement and aviation growth, completing the 100% global market share.
• Challenges: Raw materials 35%, supply chain delays 18%, costs 25%, compliance 28%, SMEs limited 30%, delaying 40% of suppliers globally.
• Industry Impact: Titanium 35%, steel 28%, aluminum 22%, composites 15%, commercial 42%, defense 45%, MRO 13%, OEM innovation 30%.
• Recent Developments: Titanium adoption 35%, fatigue-resistant screws 25%, smart fasteners 12%, coated screws 18%, eco-friendly solutions 10% gaining global traction.

The Aerospace Screws Market is evolving with significant focus on lightweight, durable, and high-performance fasteners. Titanium screws dominate at 35% share, while stainless steel accounts for 28%. Composite-compatible variants represent 15%, reflecting rising integration in new aircraft designs. Defense programs consume 45% of screws, with commercial aviation taking 42%. MRO services drive 13% of total demand, highlighting replacement cycles. North America holds 40% of the global share, followed by Europe at 32%, Asia-Pacific at 20%, and Middle East & Africa with 8%.

Aerospace Screws Market Trends

The aerospace screws market is witnessing a shift in demand due to lightweight material adoption and advanced fastening solutions. Titanium-based screws account for nearly 35% of the overall usage due to their superior strength-to-weight ratio, while stainless steel contributes around 28% with a focus on durability and corrosion resistance. Composite-compatible screws are gaining traction, representing approximately 15% of installations, aligning with rising composite airframe production. North America dominates with 40% market share, driven by strong OEM and aftermarket activities, while Europe holds about 32% owing to robust aerospace manufacturing hubs. The Asia Pacific region contributes nearly 20% as aircraft fleet expansion accelerates, particularly in emerging economies. Defense applications make up 45% of the total usage due to stringent performance standards, while commercial aviation accounts for 42% supported by rising air travel demand. Maintenance, repair, and overhaul (MRO) services capture about 13% share, reflecting growing replacement needs. Additionally, aerospace-grade screws with high fatigue resistance are seeing 25% higher adoption compared to conventional alternatives, emphasizing reliability and safety across global aviation supply chains.

Aerospace Screws Market Dynamics

OPPORTUNITY

Adoption of lightweight fastening solutions

Lightweight aerospace screws are creating opportunities with titanium screws holding 35% of usage share, reducing aircraft weight by nearly 20%. Composite-compatible screws now account for 15% of installations, while 25% of next-gen aircraft rely on advanced fastening solutions. Around 30% of OEMs are prioritizing hybrid systems to meet sustainability and efficiency targets.

DRIVERS

Expansion in commercial aircraft manufacturing

Commercial aviation drives 42% of total aerospace screw consumption, supported by fleet expansion worldwide. Defense projects contribute 45% of demand, while MRO activities hold 13% through replacement needs. Nearly 60% of aerospace manufacturers emphasize high-strength fasteners, and 22% of market demand is attributed to recurring maintenance cycles for structural reliability.

RESTRAINTS

"Supply chain volatility in raw materials"

Raw material dependence is a major restraint, with titanium and specialty alloys making up 35% of aerospace screw production. Nearly 18% of suppliers face delays from raw material shortages, while 25% of production cost fluctuations are linked to alloy price instability. Around 20% of manufacturers report reduced capacity utilization due to supply inconsistencies, affecting global output.

CHALLENGE

"High certification and compliance requirements"

Stringent certification processes remain a challenge, with compliance-related expenses accounting for nearly 28% of total aerospace screw production costs. Around 40% of suppliers experience delays from extended testing protocols. Additionally, 30% of small and mid-sized enterprises struggle to meet evolving aerospace quality standards, restricting their ability to expand globally and compete with larger players.

Segmentation Analysis

The global aerospace screws market, valued at USD 1.36 Billion in 2024, is projected to reach USD 1.45 Billion in 2025 and USD 2.57 Billion by 2034, expanding at a CAGR of 6.55% during the forecast period. Segmentation by type includes titanium, steel, aluminum, and compound materials, each contributing uniquely to the market’s growth. Titanium leads with its superior weight-to-strength ratio, steel follows with durability, aluminum offers cost-effective lightweight options, while compound materials serve specialized aerospace applications. By application, aerospace screws are utilized across aircraft, fighter jets, UAVs, helicopters, and other platforms, with commercial aircraft holding the largest share. In 2025, each type and application segment will capture distinct market size, share, and CAGR contributions, reflecting the evolving demand in both commercial and defense sectors.

By Type

Titanium

Titanium aerospace screws dominate due to high tensile strength, low density, and resistance to extreme conditions. They account for nearly 35% of total usage, significantly reducing aircraft weight while maintaining structural integrity. Demand is driven by commercial aircraft and military adoption.

Titanium screws market size in 2025 is projected at USD 0.51 Billion, representing 35% of the total aerospace screws market. This segment is expected to grow at a CAGR of 7.2% from 2025 to 2034, driven by increased lightweight aircraft demand, enhanced safety standards, and global fleet expansion.

Major Dominant Countries in the Titanium Segment

• United States led the Titanium segment with a market size of USD 0.19 Billion in 2025, holding a 37% share and expected to grow at a CAGR of 7.5% due to high OEM and MRO activity.
• Germany accounted for USD 0.11 Billion in 2025 with a 21% share, expanding at a CAGR of 6.8% supported by strong aerospace manufacturing hubs.
• China held USD 0.09 Billion in 2025, representing 18% share and forecasted to grow at a CAGR of 7.9% due to fleet modernization and rising defense budgets.

Steel

Steel aerospace screws maintain strong demand for their durability and cost-effectiveness. They contribute around 28% of the market, widely used in both fuselage and engine assembly where load-bearing capacity is critical.

Steel screws market size in 2025 is projected at USD 0.41 Billion, representing 28% of the total market. The segment is anticipated to grow at a CAGR of 5.9% from 2025 to 2034, fueled by defense contracts, structural assembly needs, and robust global aerospace supply chains.

Major Dominant Countries in the Steel Segment

• United States led with USD 0.16 Billion in 2025, holding a 39% share and growing at a CAGR of 6.0% due to heavy defense investments.
• France recorded USD 0.09 Billion in 2025 with a 22% share, expected to expand at a CAGR of 5.7% from strong aerospace OEM production.
• India held USD 0.07 Billion in 2025, contributing 17% share and growing at a CAGR of 6.3% with rapid aircraft assembly growth.

Aluminum

Aluminum screws are valued for being lightweight and economical, capturing 22% of the aerospace screws market. They are extensively used in applications where corrosion resistance and cost control are essential.

Aluminum screws market size in 2025 is projected at USD 0.32 Billion, representing 22% of the overall market. This segment is expected to grow at a CAGR of 6.1% from 2025 to 2034, supported by commercial aircraft production and demand for efficient fastening systems.

Major Dominant Countries in the Aluminum Segment

• United States led with USD 0.13 Billion in 2025, holding a 40% share and growing at a CAGR of 6.3% with large-scale aircraft manufacturing.
• Japan accounted for USD 0.07 Billion in 2025 with a 22% share, expected to grow at a CAGR of 6.0% through advanced material technology use.
• Brazil held USD 0.05 Billion in 2025, contributing 16% share and growing at a CAGR of 6.2% through rising aerospace exports.

Compound Material

Compound material screws, designed for composite airframes, hold about 15% of the aerospace screws market. They ensure compatibility with lightweight structures, supporting innovation in modern aircraft design.

Compound material screws market size in 2025 is projected at USD 0.21 Billion, representing 15% of the total market. This segment is projected to grow at a CAGR of 7.8% from 2025 to 2034, driven by composite aircraft adoption, advanced material use, and sustainability goals.

Major Dominant Countries in the Compound Material Segment

• United States led with USD 0.09 Billion in 2025, holding a 42% share and expanding at a CAGR of 8.0% due to advanced aerospace R&D.
• United Kingdom accounted for USD 0.06 Billion in 2025 with a 28% share, growing at a CAGR of 7.5% through composite aircraft programs.
• China held USD 0.04 Billion in 2025, representing 19% share and forecasted to grow at a CAGR of 8.2% from rising aerospace investments.

By Application

Aircraft

Aircraft applications represent the largest share of the aerospace screws market at 40%. Used in fuselage, wings, and interiors, aircraft screws are central to ensuring safety, durability, and cost efficiency in both OEM and aftermarket services.

Aircraft screws market size in 2025 is projected at USD 0.58 Billion, representing 40% of the total market. The segment is expected to grow at a CAGR of 6.6% from 2025 to 2034, driven by rising passenger demand, global fleet expansion, and MRO requirements.

Top 3 Major Dominant Countries in the Aircraft Segment

• United States led with USD 0.24 Billion in 2025, holding 41% share and growing at a CAGR of 6.8% through commercial aircraft production.
• China accounted for USD 0.13 Billion in 2025 with 22% share, expanding at a CAGR of 7.1% through fleet modernization.
• Germany held USD 0.09 Billion in 2025, contributing 16% share and growing at a CAGR of 6.4% from strong aerospace OEM activity.

Fighter

Fighter jets account for 25% of aerospace screws demand, requiring screws with high tensile strength and resistance to extreme operational conditions. These screws play a crucial role in defense sector programs.

Fighter screws market size in 2025 is projected at USD 0.36 Billion, representing 25% of the total market. The segment is expected to grow at a CAGR of 6.4% from 2025 to 2034, fueled by defense modernization and new fighter jet development programs.

Top 3 Major Dominant Countries in the Fighter Segment

• United States led with USD 0.14 Billion in 2025, holding 39% share and expanding at a CAGR of 6.6% through advanced defense contracts.
• Russia accounted for USD 0.09 Billion in 2025, representing 25% share and growing at a CAGR of 6.2% due to fighter aircraft exports.
• India held USD 0.07 Billion in 2025, contributing 19% share and expanding at a CAGR of 6.8% from indigenous fighter production.

UAV

Unmanned Aerial Vehicles (UAVs) account for 12% of aerospace screws demand. The segment is growing as UAVs become essential for surveillance, defense, and commercial applications.

UAV screws market size in 2025 is projected at USD 0.17 Billion, representing 12% of the total market. This segment is projected to grow at a CAGR of 7.0% from 2025 to 2034, driven by military UAV procurement and rising commercial drone applications.

Top 3 Major Dominant Countries in the UAV Segment

• United States led with USD 0.07 Billion in 2025, holding 41% share and expanding at a CAGR of 7.3% through UAV defense programs.
• China accounted for USD 0.05 Billion in 2025, representing 29% share and growing at a CAGR of 7.2% due to large-scale drone manufacturing.
• Israel held USD 0.03 Billion in 2025, contributing 18% share and expanding at a CAGR of 6.9% with strong UAV export capabilities.

Helicopter

Helicopters use about 15% of total aerospace screws demand, requiring fastening solutions capable of handling vibration and dynamic stress. Both defense and civilian helicopter programs drive this segment.

Helicopter screws market size in 2025 is projected at USD 0.22 Billion, representing 15% of the market. The segment is expected to grow at a CAGR of 6.3% from 2025 to 2034, supported by rotorcraft fleet expansion and defense helicopter procurement.

Top 3 Major Dominant Countries in the Helicopter Segment

• United States led with USD 0.09 Billion in 2025, holding 40% share and expanding at a CAGR of 6.4% with advanced helicopter production.
• France accounted for USD 0.06 Billion in 2025, representing 27% share and growing at a CAGR of 6.1% with strong rotorcraft exports.
• India held USD 0.04 Billion in 2025, contributing 18% share and growing at a CAGR of 6.7% due to domestic defense helicopter manufacturing.

Others

The "Others" category, including space vehicles and experimental aircraft, represents about 8% of aerospace screws demand. This segment is niche but growing steadily with increasing investments in space exploration and advanced aerospace projects.

Others market size in 2025 is projected at USD 0.12 Billion, representing 8% of the aerospace screws market. The segment is expected to grow at a CAGR of 6.0% from 2025 to 2034, driven by satellite launches, experimental aircraft, and space missions.

Top 3 Major Dominant Countries in the Others Segment

• United States led with USD 0.05 Billion in 2025, holding 42% share and expanding at a CAGR of 6.1% through NASA and private space projects.
• China accounted for USD 0.03 Billion in 2025, representing 25% share and growing at a CAGR of 6.2% from national space programs.
• Japan held USD 0.02 Billion in 2025, contributing 17% share and expanding at a CAGR of 5.9% through satellite and research missions.

Aerospace Screws Market Regional Outlook

The global aerospace screws market was valued at USD 1.36 Billion in 2024 and is forecasted to reach USD 1.45 Billion in 2025, expanding further to USD 2.57 Billion by 2034 with a CAGR of 6.55%. Regional segmentation shows North America leading with 40% share, followed by Europe with 32%. Asia-Pacific contributes 20%, while the Middle East & Africa represents 8% of the market. Each region reflects unique trends driven by aerospace manufacturing, defense investments, and commercial aviation expansion.

North America

North America dominates the aerospace screws market with a 40% share, reflecting its strong OEM presence and robust MRO activities. The region benefits from extensive defense contracts and continuous fleet modernization. Titanium screws account for 38% of regional usage, followed by steel at 29%. In 2025, the North America aerospace screws market size is projected at USD 0.58 Billion, representing 40% of the total. This growth is driven by commercial aircraft production, defense upgrades, and rising replacement demand in MRO operations.

North America - Major Dominant Countries in the Aerospace Screws Market

• United States led the North America market with USD 0.39 Billion in 2025, holding a 67% share due to advanced aerospace OEMs and strong defense spending.
• Canada accounted for USD 0.12 Billion in 2025, with a 21% share, supported by commercial aircraft assembly programs.
• Mexico held USD 0.07 Billion in 2025, representing 12% share, driven by aerospace component exports and manufacturing hubs.

Europe

Europe holds 32% of the aerospace screws market, supported by strong aerospace manufacturing clusters in Germany, France, and the United Kingdom. The region’s demand is driven by commercial aircraft exports, military aviation programs, and MRO activities. Titanium screws contribute around 34% of demand, while aluminum fasteners hold 24%. In 2025, the Europe aerospace screws market size is projected at USD 0.46 Billion, accounting for 32% of the global share. Growth is fueled by production of wide-body aircraft and technological innovation in lightweight materials.

Europe - Major Dominant Countries in the Aerospace Screws Market

• Germany led Europe with USD 0.17 Billion in 2025, holding 37% share due to aerospace engineering leadership.
• France accounted for USD 0.15 Billion in 2025, with 33% share supported by large OEM and export programs.
• United Kingdom held USD 0.10 Billion in 2025, representing 22% share through advanced aerospace R&D and defense projects.

Asia-Pacific

Asia-Pacific represents 20% of the aerospace screws market, with rapid expansion in commercial aviation and military aircraft programs. Fleet modernization and rising MRO activities drive strong demand. Titanium and compound screws together account for 40% of installations due to the region’s shift toward lightweight solutions. In 2025, the Asia-Pacific aerospace screws market size is projected at USD 0.29 Billion, capturing 20% share globally. Growth is supported by increasing domestic aircraft production and rising defense procurement across major economies.

Asia-Pacific - Major Dominant Countries in the Aerospace Screws Market

• China led Asia-Pacific with USD 0.13 Billion in 2025, holding 45% share due to growing domestic manufacturing and fleet expansion.
• Japan accounted for USD 0.09 Billion in 2025, representing 31% share with strong aerospace technology and R&D.
• India held USD 0.05 Billion in 2025, contributing 17% share through indigenous aircraft production and defense contracts.

Middle East & Africa

Middle East & Africa contributes 8% of the aerospace screws market, primarily driven by military aviation and increasing investments in fleet modernization. The commercial segment is expanding due to rising passenger traffic and the region’s position as a global air hub. Steel screws dominate with 33% share, followed by titanium at 30%. In 2025, the Middle East & Africa aerospace screws market size is projected at USD 0.12 Billion, representing 8% of the global total. Demand is supported by defense procurement and aviation infrastructure expansion.

Middle East & Africa - Major Dominant Countries in the Aerospace Screws Market

• United Arab Emirates led with USD 0.05 Billion in 2025, holding 42% share through strong aviation hubs and aircraft purchases.
• Saudi Arabia accounted for USD 0.04 Billion in 2025, with 33% share due to heavy defense and aerospace investments.
• South Africa held USD 0.02 Billion in 2025, representing 17% share supported by MRO services and regional defense projects.

List of Key Aerospace Screws Market Companies Profiled

Investment Analysis and Opportunities in Aerospace Screws Market

The aerospace screws market is attracting significant investment opportunities with shifting demand patterns across materials and applications. Titanium screws, representing 35% share, are gaining 25% higher preference over traditional alloys. Defense applications consume 45% of screws, with commercial aviation following at 42%, showing balanced opportunities across both segments. Around 30% of global manufacturers are prioritizing hybrid fastening technologies to align with sustainability targets, while 22% of overall demand comes from MRO services. Emerging economies in Asia-Pacific now represent 20% of the market share, opening new avenues for international suppliers. Nearly 40% of North American and European firms are expanding their R&D expenditure to develop lightweight, fatigue-resistant fasteners, reinforcing market competitiveness and growth potential.

New Products Development

Innovation in aerospace screws is advancing through material improvements and design efficiency. Composite-compatible screws now account for 15% of the market, reflecting 20% higher adoption compared to conventional alternatives. Titanium screws are driving 35% of the market, supported by 18% growth in lightweight aircraft integration. Nearly 25% of new product launches are focused on fatigue-resistant fasteners designed for long operational lifespans. Around 28% of OEMs emphasize screws with advanced coatings that enhance corrosion resistance. Additionally, 30% of manufacturers are developing eco-friendly and recyclable fastening solutions, aligning with sustainability and regulatory trends in the aerospace industry worldwide.

Recent Developments

• Advanced Titanium Screw Launch: In 2024, a new titanium screw line improved weight reduction by 20% compared to steel variants, adopted by 35% of OEMs for commercial aircraft projects.
• Composite-Compatible Fasteners: A major manufacturer introduced fasteners compatible with carbon fiber airframes, leading to a 15% rise in composite integration within structural assemblies.
• Smart Screws Development: Digital monitoring screws were launched, allowing predictive maintenance, adopted by 12% of global MRO operators in the same year for efficiency gains.
• High-Strength Coated Screws: In 2024, screws with advanced corrosion-resistant coatings entered the market, representing 18% of new sales in defense aircraft programs.
• Eco-Friendly Fasteners: Manufacturers developed recyclable aerospace screws, achieving a 10% adoption rate by OEMs focused on sustainability in aerospace production chains.

Report Coverage

The aerospace screws market report offers comprehensive coverage through detailed segmentation, competitive analysis, and SWOT evaluation. Strengths include titanium fasteners, which dominate 35% of demand due to superior strength-to-weight ratio, while defense applications secure 45% of consumption, ensuring stable long-term requirements. Weaknesses lie in raw material volatility, with 25% of production costs affected by price fluctuations in titanium and alloys. Opportunities exist in Asia-Pacific, holding 20% of the global share, where fleet expansion and modernization programs are driving 22% growth in demand for advanced fastening systems. Challenges are concentrated around certification costs, consuming nearly 28% of total production expenses and delaying 40% of suppliers in market entry. Technological advancements contribute to 30% of new product launches being focused on fatigue-resistant and composite-compatible solutions. Additionally, 18% of manufacturers are prioritizing digitalized fastening solutions for predictive maintenance. With 32% of global share held by Europe and 40% by North America, regional strengths ensure balanced opportunities. This report highlights market structures, material preferences, application diversification, and competitive positioning that will shape aerospace fastening systems in the coming decade.