Logo

Share:

Flexible Printed Batteries Companies – Top Company List [Updated] | Global Growth Insights

Flexible printed batteries (FPBs) are lightweight, ultra-thin, bendable energy sources designed for next-gen wearable devices, smart packaging, medical sensors, and IoT devices. As industries seek compact, sustainable alternatives to traditional battery formats, FPBs are revolutionizing how energy is embedded in flexible electronics.

In 2025, this market is rapidly expanding, fueled by the convergence of printed electronics, materials innovation, and demand for miniaturized power sources. Over 1.1 billion flexible printed battery units are projected to be manufactured globally in 2025, with increasing adoption across healthcare wearables, RFID tags, and flexible displays.

Flexible Printed Batteries Market was valued at USD 123,132.5 million in 2023 and is projected to reach USD 135,802.9 million in 2024, with growth expected to reach USD 297,303.7 million by 2032, exhibiting a CAGR of 10.29%

What Are Flexible Printed Batteries?

Flexible printed batteries use thin-film technologies to enable battery functionality on pliable substrates like plastic, paper, or textile. They typically leverage zinc-carbon, lithium-ion, or solid-state chemistries in printed form.

These batteries are gaining popularity due to:

Market Size & Industry Scope in 2025

By 2025, the global FPB industry is expected to exceed 1 billion active applications across sectors. Key drivers include:

The rapid miniaturization of sensors and rising energy autonomy needs are placing FPBs at the center of the energy ecosystem.

Technology Landscape

Regional Market Share (2025)

In 2025, the global flexible printed batteries (FPB) market is geographically segmented with varying degrees of adoption, driven by innovation maturity, manufacturing capacity, and sector-specific demand.

This regional segmentation highlights the universal appeal of flexible printed batteries, while showcasing how local priorities—healthcare, sustainability, manufacturing capability, and infrastructure—shape the pace and form of adoption across global markets. Each region brings unique opportunities for growth and specialization as the industry matures through 2025.

USA Flexible Printed Batteries Market Focus

In 2025, the United States stands as the largest and most advanced market for flexible printed batteries (FPBs), contributing to an estimated 36% of global FPB deployments. With over 360 million FPB units in circulation, the U.S. market is characterized by its robust integration of flexible batteries into consumer electronics, medical wearables, logistics tracking devices, and smart packaging.

The healthcare sector alone accounts for over 120 million units, primarily used in disposable biosensors, wearable ECG patches, drug delivery systems, and patient monitoring strips. In the logistics and retail space, more than 90 million FPBs are used in RFID-enabled cold chain labels and smart tags to monitor temperature, humidity, and tampering across supply chains. Smart packaging applications, especially in the food and pharmaceutical industries, utilize another 80 million units, driven by consumer demand for transparency and traceability.

Approximately 35% of wearable health-monitoring devices sold in the U.S. now incorporate flexible printed batteries. In smart textiles and skin-interfacing devices, the U.S. is a leader in integrating FPBs into electronic fabrics and temporary tattoos for hydration, glucose, and vitals monitoring.

Additionally, over 60% of U.S.-based FPB production is now enabled through roll-to-roll manufacturing processes, allowing scalable, cost-efficient output. Key players like Molex, GSI Technologies, and Xerox are pioneering new substrate designs and increasing printing speeds by up to 20% YoY.

The U.S. also leads in IP generation, accounting for 30% of all FPB-related patents filed globally between 2020 and 2024. Federal research grants, along with funding from DARPA and the Department of Energy, are fueling R&D in biodegradable battery materials and solid-state microbatteries.

Overall, the U.S. flexible printed batteries market is not only large but highly innovative—positioning itself as the blueprint for global FPB adoption in medical, industrial, and consumer tech ecosystems.

Key Growth Drivers

Industry Challenges

Global Growth Insights unveils the top List Global Flexible Printed Batteries Companies:

Company Highlights and Profiles

Company Name Headquarters CAGR (2025 est.) Revenue (Past Year Est.) Core Strengths
Molex USA 13.5% $62M High-volume roll-to-roll FPB production, integration with IoT & medical wearables
Schreiner Group Germany 11.2% $45M Smart packaging and pharma compliance solutions using thin-film battery tech
Printed Electronics Ltd UK 14.8% $33M Cost-efficient zinc-carbon FPBs for disposable biosensors and smart cards
Quad Industries Belgium 12.3% $29M Flexible hybrid electronics and printed batteries for wearables & logistics
GSI Technologies USA 10.9% $40M Custom printed battery solutions for medical diagnostics and RFID systems
Enfucell Finland 13.1% $27M SoftBattery® platform for thin, disposable printed power sources in pharma packaging
Xerox USA 11.7% $55M Graphene-enhanced printed batteries and research in biodegradable battery formats

Each company is pioneering in smart integration techniques:

Regional Opportunities – Flexible Printed Batteries Market (2025)

The global expansion of flexible printed batteries (FPBs) is being actively supported by regional policies, innovation grants, and industrial funding programs. Below is a breakdown of key regional opportunities, enriched with numerical data and supported by information sourced from official government and institutional websites:

United States

European Union

Asia-Pacific

Middle East & Latin America

Future Outlook & Trends

Strategic Recommendations

Conclusion

Flexible printed batteries are shaping the future of energy as much as electronics themselves. With the ability to fit power into every curve, label, or wearable patch, FPBs unlock new dimensions in design and utility. In 2025, the industry is transitioning from experimental to essential—poised to become the backbone of flexible, smart, and sustainable electronics worldwide.